Multi-Ligand Metal Complexes for Oxidative Biomass Pretreatment

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Solution Overview

Problem

Current methods for pretreating lignocellulosic biomass are inefficient, particularly for woody biomass, due to the hydrolysis-resistant nature of cellulose and lignin, which hinders the production of cellulosic biofuels by requiring high amounts of metals and oxidants, leading to toxicity and cost issues.

Innovation Solution

The use of multi-ligand metal complexes, such as copper(II) 2,2′-bipyridine complexes modified with additional metal-coordinating ligands, in an oxidative pretreatment process that reduces the amount of metals and oxidants needed, allowing for a gradual addition of oxidants to enhance enzymatic digestibility and reduce microbial toxicity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional pretreatment methods are used on lignocellulosic biomass, then the hydrolysis-resistant cellulose and lignin can be broken down, but high amounts of metals and oxidants are required leading to toxicity and cost issues

Engineering Contradiction:
Improvebiomass conversion efficiencyVSAvoidmetal and oxidant toxicity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the pretreatment process by using multi-ligand metal complexes instead of conventional metal salts, and by implementing controlled oxidant dosing. This modifies the reaction conditions to achieve effective biomass deconstruction with reduced metal and oxidant consumption, thereby reducing toxicity while maintaining productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs multi-ligand metal complexes where a central metal ion is coordinated with multiple organic ligands (such as bipyridine and phenanthroline derivatives). These composite complex structures enhance the catalytic activity and stability of the metal, allowing for more efficient biomass pretreatment with lower metal loading, thus resolving the contradiction between productivity and toxicity

Inventive Principle:
Principle #40Composite materials

2Productivity

If high amounts of metals and oxidants are used to break down hydrolysis-resistant cellulose and lignin, then biomass deconstruction is achieved, but the cost increases

Engineering Contradiction:
Improvebiomass deconstruction rateVSAvoidamount of metals and oxidants
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent optimizes the concentration parameters by reducing metal and oxidant amounts through the use of highly active multi-ligand complexes. The enhanced catalytic efficiency of these complexes allows achieving the same deconstruction rate with significantly lower quantities of reagents, thereby reducing cost

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The multi-ligand metal complexes exhibit high catalytic activity and stability, enabling them to perform repeated cycles of biomass deconstruction. The complexes can be recovered and reused, reducing the continuous consumption of metals and oxidants, thus lowering the quantity of substances required over time

Inventive Principle:
Principle #25Self-service

3Ease of operation

If batch addition of oxidant is used in pretreatment, then the process is simple to operate, but the efficiency of biomass conversion is reduced

Engineering Contradiction:
Improveoxidant addition simplicityVSAvoidbiomass conversion efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent segments the oxidant addition process into multiple smaller doses added at different time points during pretreatment, rather than adding the entire amount at once. This segmented approach maintains more stable reaction conditions and improves conversion efficiency while still being operationally simple

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements continuous or near-continuous oxidant addition throughout the pretreatment process, ensuring that the oxidation reaction proceeds continuously at optimal rates. This continuous action maximizes biomass conversion efficiency compared to single batch addition, while the automated dosing system keeps operation simple

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the amount of metals and oxidants required, decreases microbial toxicity, and increases the efficiency of biomass conversion, achieving higher yields of fermentable sugars with lower costs and environmental impact.

Implementation Method 1

oxidative catalytic pretreatment of lignocellulosic biomass

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

multi-ligand metal complexes... perform oxidative catalytic pretreatment

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS11530458B2Methods of using multi-ligand metal complexes to perform oxidative catalytic pretreatment of lignocellulosic biomass
Publication Date: 2022.12.20 BOARD OF TRUSTEES OPERATING MICHIGAN STATE UNIV
  • US11530458B2 patent drawing
  • US11530458B2 patent drawing
  • US11530458B2 patent drawing

AI summary

A homogeneous catalyst is provided comprising one or more metals; and at least two metal coordinating ligands wherein the homogeneous catalyst is a multi-ligand metal complex adapted for use with an oxidant in an oxidation reaction to catalytically pretreat lignocellulosic biomass. In one embodiment, the homogenous catalyst is copper (II) 2, 2′ bipyridine ethylenediamine (Cu(bpy)en). Related methods are also disclosed.