Multi-Lumen Nasal Cannula for Minimizing Nitric Oxide Dilution

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Solution Overview

Problem

Existing nasal cannulas face challenges in accurately delivering nitric oxide (NO) due to dilution and mixing with oxygen and air, particularly during pulsatile flow, leading to reduced efficacy and patient comfort issues.

Innovation Solution

The development of nasal cannulas with specific lumen configurations and materials that minimize oxygen diffusion and retrograde flow, including multi-lumen designs with separate flow paths for NO and oxygen, and the use of materials with low oxygen transmission rates to reduce dilution and mixing, along with check valves to prevent retrograde flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a nasal cannula is used to deliver nitric oxide to patients, then the therapeutic gas can be delivered to the patient, but dilution of the dose occurs due to mixing with oxygen and air

Engineering Contradiction:
Improvenitric oxide dose accuracyVSAvoiddilution and mixing with oxygen and air
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The cannula is divided into multiple separate lumens (at least three lumens: first for nitric oxide, second for oxygen, third for triggering/sensing) to physically separate the flow paths of different gases. This segmentation prevents mixing and dilution of nitric oxide with oxygen and air while delivering each gas independently to the patient.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful mixing and dilution effects are eliminated by extracting nitric oxide delivery into a separate, dedicated lumen that is physically isolated from oxygen and air pathways. This extraction of the therapeutic gas into its own transport channel prevents contact with diluting gases throughout the delivery system.

Inventive Principle:
Principle #2Taking out (Extraction)

2Quantity of substance

If check valves are added to prevent retrograde flow, then dosing accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvedosing accuracyVSAvoidcannula structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The cannula structure is segmented into multiple lumens with dedicated functions (NO delivery, O2 delivery, triggering/sensing). This segmentation allows check valves to be strategically placed at specific locations within the multi-lumen structure, preventing retrograde flow in critical pathways while maintaining overall system simplicity through functional organization.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If multi-lumen designs with separate flow paths are used, then mixing of gases is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvegas mixingVSAvoidcannula fabrication
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The cannula is manufactured as a multi-lumen structure with separate channels for different gases. This segmentation into distinct lumens prevents gas mixing while maintaining a relatively simple manufacturing process using conventional tubing and connector assembly techniques, making the design practical for production.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These designs enhance the precision and accuracy of NO delivery, reduce patient discomfort, and minimize the formation of nitrogen dioxide, thereby improving treatment efficacy for pulmonary hypertension and other conditions.

Implementation Method 1

cannula materials and/or coatings that limit oxygen diffusion through the cannula walls

Methodology Applied
Scientific EffectOxygen diffusion: Diffusion

Implementation Method 2

utilize cannula configurations that prevent mixing of co-delivered O2 and NO

Methodology Applied
Scientific EffectGas mixing prevention:

Implementation Method 3

reduce retrograde flow through the patient end of the cannula

Methodology Applied
Scientific EffectRetrograde flow prevention: Valve

Data Source

PatentEP3636306B1Cannula for minimizing dilution of dosing during nitric oxide delivery
Publication Date: 2024.01.31 MALLINCKRODT HOSPITAL PRODUCTS IP LTD
  • EP3636306B1 patent drawingFigure 1
  • EP3636306B1 patent drawingFigure 2A~2B
  • EP3636306B1 patent drawingFigure 3A

AI summary

The present invention generally relates to, amongst other things, systems, devices, materials, and methods that can improve the accuracy and/or precision of nitric oxide therapy by, for example, reducing the dilution of inhaled nitric oxide (NO). As described herein, NO dilution can occur because of various factors. To reduce the dilution of an intended NO dose, various exemplary nasal cannulas, pneumatic configurations, methods of manufacturing, and methods of use, etc. are disclosed.