Multi-Magnet Acoustic Transducer Layout for Membrane Stiffness

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrodynamic acoustic transducers face limitations in overall performance, including deformation of the rigid membrane, reduced frequency response, and inefficient cooling, due to the design of the magnet and coil arrangement.

Innovation Solution

The design incorporates a magnet system with center magnets of different orientations and an outer magnet circuit, along with a coil arrangement that forms ribs on the membrane, enhancing stiffness and cooling while reducing magnetic strayfields, and includes a control circuit to actively counteract rocking movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single center magnet design is used, then the structure is simple, but the magnetic field utilization is insufficient and stray fields are high

Engineering Contradiction:
Improvemagnet system structureVSAvoidmagnetic stray field
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The single center magnet is divided into multiple center magnets (first, second, third, and fourth center magnets) with alternating magnetic polarities. This segmentation allows for better magnetic field control and reduced stray fields while maintaining manufacturing feasibility through modular assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The magnet system uses asymmetric arrangement of magnets with different polarities (N and S poles) in specific positions. The first and third center magnets have one polarity while the second and fourth have opposite polarity, creating an asymmetric but optimized magnetic field distribution that reduces stray fields.

Inventive Principle:
Principle #4Asymmetry

2Weight of moving object

If the membrane is made lightweight for better frequency response, then the frequency response improves, but the membrane deforms more during excursion

Engineering Contradiction:
Improvemembrane weightVSAvoidmembrane deformation
Core Design Contradiction:
Weight of moving objectVSStability of the object's composition

Solution Approach 1:

Voice coils are added in the radial direction (perpendicular to the traditional axial arrangement), creating a three-dimensional stiffening structure. This dimensional addition provides structural support without increasing the membrane's areal density, allowing lightweight construction while maintaining stiffness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The membrane system combines lightweight membrane material with the stiffening effect of voice coils formed in radial direction, creating a composite structure that achieves both low weight and high structural stability during excursion.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If voice coils are arranged only axially, then the drive function is simple, but the cooling surface area is insufficient

Engineering Contradiction:
Improvecoil arrangementVSAvoidcooling efficiency
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

Voice coils are arranged in both axial and radial directions, transforming the cooling surface from a one-dimensional axial arrangement to a two-dimensional distributed structure. This increases the effective cooling surface area while maintaining a compact overall structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The voice coils serve dual functions: providing electromagnetic drive force in the axial direction and increasing cooling surface area through their radial arrangement. This multi-functionality eliminates the need for separate cooling structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of energy

If multiple center magnets with different orientations are used, then magnetic field utilization improves, but the magnet system complexity increases

Engineering Contradiction:
Improvemagnetic field utilizationVSAvoidmagnet system structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The magnet system is segmented into four distinct center magnets with alternating polarities, allowing independent optimization of each magnet's position and orientation to improve overall magnetic field utilization while maintaining a systematic and manufacturable structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each center magnet position is assigned a specific magnetic polarity (N or S) optimized for its location, creating local magnetic field quality variations that collectively improve overall magnetic field utilization and reduce stray fields throughout the air gap.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the acoustic performance by reducing deformation, increasing output power, and actively preventing rocking, leading to enhanced efficiency, sensitivity, and frequency response.

Implementation Method 1

the magnet system is designed to generate a magnetic field transverse to the conductors of the voice coils in the loop sections

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a magnet system and a coil arrangement... the magnet system is designed to generate a magnetic field transverse to the conductors of the voice coils

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS11889284B2Multi magnet electrodynamic acoustic transducer and electroacoustic system
Publication Date: 2024.01.30 SOUND SOLUTIONS INT (ZHENJIANG) CO LTD
  • US11889284B2 patent drawing
  • US11889284B2 patent drawing
  • US11889284B2 patent drawing

AI summary

An electrodynamic acoustic transducer (1) is disclosed, which comprises a frame and/or a housing (2), a membrane (3), a magnet system (6) with a plurality of center magnets (7a . . . 7d, 7, 7′) having different magnetic orientations (M1 . . . M4) and a coil arrangement (10) with a plurality of voice coils (11a . . . 11d), which are movably arranged relative to the magnet system (6) in an excursion direction (z). The ratioAg·hmAm·wg=lg·htp·hmAm·wgis below 1, wherein wg denotes the mean width of all airgaps (E) within the magnet system (6), Ag denotes the sum of all airgap areas within the magnet system (6), hm denotes the mean height of the center magnets (7a . . . 7d, 7, 7′) and Am denotes the total area of the center magnets (7a . . . 7d, 7, 7′). Moreover, the invention relates to an electroacoustic system (19), which comprises an electrodynamic acoustic transducer (1) of the above kind and a control circuit (CC) connected to the coil arrangement (10).