Multi-mode Switching Converter for Battery Voltage Adaptation

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Solution Overview

Problem

Manufacturers of battery-powered devices face challenges in making their designs compatible with diverse battery technologies and ensuring efficient energy delivery, as batteries often provide output voltages outside the acceptable range for the load, leading to energy loss and inefficiency.

Innovation Solution

The use of a switching converter with a controller that adjusts the duty cycle of the buck and boost branches to maintain a consistent output voltage, minimizing switching losses and efficiently managing transitions between buck and boost modes, thereby accommodating a wide range of input voltages and extending battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the battery output voltage range is widened to accommodate diverse battery technologies, then the adaptability of the device is improved, but the energy conversion efficiency deteriorates due to voltage mismatches

Engineering Contradiction:
Improvecompatibility with diverse battery technologiesVSAvoidenergy conversion efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The switching converter is designed with both buck and boost branches, enabling it to perform multiple functions: stepping down voltage when battery voltage exceeds load requirements and stepping up voltage when battery voltage falls below load requirements. This universal design allows the device to accommodate diverse battery technologies while maintaining efficient energy conversion across the entire battery discharge cycle.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Duration of action of moving object

If the battery discharge phase extends to lower voltages to maximize energy utilization, then the duration of action is improved, but the harmful factors increase due to voltage falling outside the load's acceptable range

Engineering Contradiction:
Improvebattery discharge durationVSAvoidvoltage outside acceptable range
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The boost branch converts the harmful condition of low battery voltage (which would normally be rejected by the load) into a beneficial state by stepping up the voltage to the required level. This allows the system to utilize the entire battery discharge curve, including the voltage range that would otherwise be harmful, thereby extending battery life while maintaining load compatibility.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If switching converter operates in both buck and boost modes to handle wide voltage ranges, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improvevoltage range handling capabilityVSAvoidswitching converter structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The buck and boost converters are merged into a single integrated switching converter system with shared components including the switching transistor, diode, capacitor, and control circuitry. This unified structure reduces overall device complexity compared to having separate buck and boost circuits, while maintaining the ability to operate in both modes depending on the battery voltage relative to the load requirements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances energy conversion efficiency, ensures reliable operation across varying battery conditions, and prolongs device runtime by effectively utilizing battery energy down to its last erg.

Implementation Method 1

a switching converter with a controller that adjusts the duty cycle of the buck and boost branches to maintain a consistent output voltage, minimizing switching losses

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS9467053B2Controlling a multi-mode switching converter
Publication Date: 2016.10.11 INFINEON TECHNOLOGIES AG
  • US9467053B2 patent drawing
  • US9467053B2 patent drawing
  • US9467053B2 patent drawing

AI summary

Systems and methods for controlling a switching converter using a duty cycle associated with either a buck mode or a boost mode of the switching converter. More particularly, a controller determines when to change between buck mode and boost mode based on the duty cycle associated with one of the buck mode or the boost mode.