Multi-Module Process Control Strategy Diagram

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Solution Overview

Problem

Traditional process control systems fragment process control strategies into individual modules, making it difficult to understand the overall strategy, troubleshoot, and debug complex processes, as they lack a holistic representation of interconnected control modules.

Innovation Solution

The development of a multi-module control strategy diagram that allows for the representation, connection, and configuration of multiple control modules in a multi-module view, enabling a top-down approach to designing and troubleshooting process control strategies, with a single-module view for detailed editing and configuration of selected modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If process control strategies are fragmented into individual modules for detailed control, then device complexity is reduced and ease of operation is improved, but loss of information about the overall strategy occurs

Engineering Contradiction:
Improveease of configuring control modulesVSAvoidloss of overall strategy representation
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent divides the process control strategy into hierarchical levels: a high-level multi-module view showing interconnected control modules, and detailed single-module views for individual configuration. This segmentation allows operators to work with manageable portions while preserving awareness of the complete system through the hierarchical structure and navigation capabilities between views.

Inventive Principle:
Principle #1Segmentation

2Loss of information

If a multi-module view is provided to show overall control strategy, then information completeness is improved, but device complexity increases

Engineering Contradiction:
Improveoverall strategy representationVSAvoidinterface complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent adds a hierarchical dimension to the interface, organizing control modules across multiple levels of abstraction. The multi-module view presents a high-level overview, while the single-module view provides detailed configuration options. This dimensional organization allows comprehensive information display without overwhelming the operator with all details simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If detailed single-module views are provided for each control module, then ease of configuration is improved, but loss of context about interconnected modules occurs

Engineering Contradiction:
Improveease of configuring control modulesVSAvoidcontext of interconnected modules
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The patent extracts individual control modules from the complete system view for detailed configuration, but maintains contextual connection through navigation capabilities. When a module is selected for detailed viewing, the system allows operators to return to the multi-module view, preserving awareness of how the configured module fits into the overall control strategy while enabling focused detailed work.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10296164B2Methods, apparatus and systems for multi-module process control management
Publication Date: 2019.05.21 FISHER ROSEMOUNT SYST INC
  • US10296164B2 patent drawing
  • US10296164B2 patent drawing
  • US10296164B2 patent drawing

AI summary

Methods, apparatus and systems are disclosed for multi-module process control management. A multi-module view is presented, via a user interface, including a plurality of control modules corresponding to functions of a control process. The multi-module view provides a first set of configuration capabilities associated with the control modules, including the capability to logically connect respective ones of the control modules. In response to the selection of one of the control modules of the multi-module view, a single-module view is presented, via the user interface, including a functional block associated with the selected one of the control modules of the multi-module view. The single-module view provides a second set of configuration capabilities associated with the functional block, including the capability to logically connect the functional block to a respective one of the control modules.