Multi-Motor Torque Allocation Across the Full Driving Cycle

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Solution Overview

Problem

Existing multi-motor systems lack global optimization across an entire trip, leading to inefficiencies such as overheating and mechanical losses due to transmissions, and do not integrate energy regeneration effectively.

Innovation Solution

A multi-component optimization control system that globally optimizes torque load distribution across motors and generators, considering the entire trip and constraints like motor temperatures, using a controller with sensors to dynamically allocate driving tasks and regenerate energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If sequential local optimization is used to determine motor load allocation, then the system can make decisions based on current conditions, but it cannot achieve overall efficient allocation of loads across motors for the entire trip

Engineering Contradiction:
Improveload allocation efficiencyVSAvoidoverall trip efficiency
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system receives trip information in advance and performs global optimization calculations before the trip begins, determining the optimal motor load allocation strategy for the entire journey. This preliminary action allows the system to achieve overall efficient load allocation rather than making sequential local decisions, directly resolving the contradiction between immediate responsiveness and overall trip efficiency.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If transmissions are used to transfer torque load between motors, then torque can be redistributed, but mechanical losses are introduced into the system

Engineering Contradiction:
Improvetorque distribution capabilityVSAvoidmechanical losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system replaces mechanical torque transfer mechanisms (transmissions) with independent motor control. Each motor is controlled independently to provide the required torque distribution, eliminating the need for mechanical power transfer between motors. This substitution removes mechanical losses while maintaining torque distribution capability, directly resolving the energy loss issue.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If existing systems consider motor temperatures, then they can prevent overheating, but the consideration is limited to binary decisions within pre-defined ranges rather than optimized allocation

Engineering Contradiction:
Improvemotor temperature managementVSAvoidoptimization capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system transforms temperature management from binary on/off decisions to continuous parameter optimization. The global optimization algorithm treats motor temperatures as continuous variables and dynamically adjusts motor load allocation to optimize performance while maintaining temperatures within safe ranges. This allows for nuanced, optimized temperature management rather than crude binary switching, resolving the contradiction between reliability and optimization capability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12485773B2Multi-motor control system and method for increased efficiency and energy savings
Publication Date: 2025.12.02 SYST73 LTD
  • US12485773B2 patent drawing
  • US12485773B2 patent drawing
  • US12485773B2 patent drawing

AI summary

A multi-motor switching system and method for obtaining a global optimization of performance criteria that takes into account variables and conditions across an entire driving cycle. The controller of the system is adapted to conduct a global optimization in that it determines the most optimal distribution of motor loads over an entire trip or driving cycle, as opposed to sequentially determining the optimized solution for a given point of time and localized set of current condition. In one embodiment where the control system provides for global optimization, the controller receives trip information through a trip planning tool. The controller utilizes the trip information to generate a driving cycle and further incorporates this information into the optimization process performed by the controller to determine the optimal solution for the entire trip.