Multi-Output Electrical Generator With Integrated Thermal Control

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Solution Overview

Problem

Existing electrical generators are limited in their ability to simultaneously output different types of electrical power, and they often require separate generators for components with varying power requirements. Additionally, there is a need for integrated thermal control solutions that can efficiently manage the temperature of components both electrically and non-electrically connected to the generator.

Innovation Solution

The electrical generator is designed to output multiple types of electrical power, including modulated alternating current and synchronous alternating current, while also providing a thermal control fluid for heating or cooling external components. This is achieved through a combination of conversion components, power converters, and a thermal control system that includes a tank, pump, heat exchanger, and fluid management pathways.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate electrical generators are used to power different components with varying power requirements, then each component can receive the appropriate type of electrical power, but the number of devices required increases and system complexity increases

Engineering Contradiction:
Improveability to provide different types of electrical powerVSAvoidnumber of generators required
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electrical generator is designed with a universal architecture that can simultaneously provide multiple types of electrical power (modulated AC and synchronous AC) through a single device. The generator includes a controller that can independently control different power outputs to match the requirements of various components, eliminating the need for multiple specialized generators while maintaining adaptability to different power needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a single electrical generator outputs only one type of electrical power, then the generator design is simpler, but components with different power requirements cannot be simultaneously powered

Engineering Contradiction:
Improvegenerator design simplicityVSAvoidability to power different component types
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The generator's power output is segmented into independent controllable channels, with the controller able to separately manage modulated AC output and synchronous AC output. This segmentation allows each power type to be independently optimized for specific components while maintaining a unified generator design, balancing simplicity with versatility

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If thermal control is provided separately from the electrical generator, then thermal management can be optimized independently, but the overall system complexity increases and integration is reduced

Engineering Contradiction:
Improveintegrated thermal control capabilityVSAvoidsystem integration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The thermal control system is merged with the electrical generator as an integrated subsystem. The controller that manages electrical power outputs also controls the thermal control fluid flow, coordinating both electrical and thermal functions within a single unified system. This integration reduces the number of separate devices while maintaining the ability to independently optimize thermal management

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The generator can efficiently power multiple components with different electrical power requirements simultaneously, while also providing effective thermal management for both electrically and non-electrically connected components, enhancing operational flexibility and efficiency.

Implementation Method 1

the thermal control fluid can be directed into a heat exchanger that is external to the electrical generator but fluidly connected to the electrical generator to receive the thermal control fluid for heat exchange

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the thermal control fluid can be pumped back to the electrical generator for heat exchange before being returned back to the component

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentUS12218508B2Electrical generator with an electrical bus connectable to different electrical power sources and different loads
Publication Date: 2025.02.04 LAVALLEY IND INC
  • US12218508B2 patent drawing
  • US12218508B2 patent drawing
  • US12218508B2 patent drawing

AI summary

An electrical generator that is configured to simultaneously output different types of electrical power so that electrically powered components that require different types of electrical power can be simultaneously powered by the electrical generator. The electrical generator can be used at any location where electrically powered components that require different types of electrical power are utilized. Instead of or in addition to outputting different types of electrical power, the electrical generator can also be configured to output at least one type of electrical power as well as a cooling liquid for use in cooling an external heat generating component.