Safety control logic for a multi-pane door assembly of an oven appliance

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Solution Overview

Problem

Conventional multi-pane oven doors are difficult to access for cleaning and maintenance, posing safety risks due to high temperatures and the complexity of disassembly, which can lead to damage or injury.

Innovation Solution

A safety locking mechanism controlled by a processor that allows access to the space between door panes only when safety conditions are met, such as the oven being cool and the door in a safe position, preventing accidental closure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the door panes are made accessible for cleaning and maintenance, then ease of operation is improved, but safety risks increase due to high temperatures and potential accidental closure

Engineering Contradiction:
Improveaccess to door panesVSAvoidsafety risks
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A controller acts as an intermediary between the user and the door panes, monitoring temperature and door position conditions before allowing access. The controller prevents direct manual manipulation of the panes when unsafe conditions exist, mediating the interaction to ensure safety while maintaining accessibility when appropriate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system continuously monitors temperature and door position conditions and provides feedback through the locking mechanism. When unsafe conditions are detected (high temperature or door not properly positioned), the system automatically re-locks the panes, creating a feedback loop that prevents unsafe access while allowing access when conditions are safe.

Inventive Principle:
Principle #23Feedback

2Reliability

If full disassembly is required to access the space between panes, then safety is improved, but device complexity and difficulty of maintenance increase

Engineering Contradiction:
ImprovesafetyVSAvoidmaintenance difficulty
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The door assembly is segmented into movable and fixed components. The first door pane can be independently moved relative to the second pane, creating separable sections that allow access to the intermediate space without requiring complete disassembly of the entire door assembly. This segmentation enables partial access while maintaining overall structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking mechanism transitions from a static locked state to a dynamic unlocked state based on real-time monitoring of safety conditions. The system dynamically adjusts the locking state rather than requiring permanent disassembly, allowing temporary access when safe while maintaining security when unsafe conditions exist.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the door is allowed to split apart at an angle, then access is improved, but the risk of sudden closure and damage increases

Engineering Contradiction:
ImproveaccessVSAvoiddamage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system applies preliminary anti-action by monitoring door position conditions before allowing the panes to be separated. The angular position sensor detects when the door is not properly positioned and prevents the unlocking operation, countering the potential harmful action of sudden closure before it can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The controller performs preliminary verification of safety conditions (temperature and door position) before enabling the unlocking mechanism. This preliminary action ensures that the door is in a safe state before allowing access, preventing subsequent harmful events such as sudden closure or thermal injury.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12007121B2Safety control logic for a multi-pane door assembly of an oven appliance
Publication Date: 2024.06.11 HAIER US APPLIANCE SOLUTIONS INC
  • US12007121B2 patent drawing
  • US12007121B2 patent drawing
  • US12007121B2 patent drawing

AI summary

A method for allowing opening of a first door pane with respect to a second door pane of a multi-pane door assembly of an oven appliance includes receiving, via a controller, one or more safety conditions relating to the oven appliance. The method also includes determining, via the controller, whether the one or more safety conditions correspond to one or more predetermined safety conditions. Further, the method includes allowing, via the controller, opening of the first door pane with respect to the second door pane of the multi-pane door assembly to provide access to a space between the first and second door panes only upon satisfaction of the one or more safety conditions corresponding to the one or more predetermined safety conditions.