Multi-Pawl Lock Unit with Integrated Release Lever

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Solution Overview

Problem

Existing motor vehicle lock units with multi-part latches face challenges in achieving high operating convenience and minimizing installation space while maintaining quiet operation.

Innovation Solution

A lock unit design featuring a catch with two pawls and a blocking lever, where the first pawl and second pawl are pivotably mounted on a common axis, and a release lever that pivots the blocking lever and second pawl in the same direction to facilitate quick and quiet operation, ensuring secure engagement and release with minimal movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a multi-pawl locking mechanism is used, then operational comfort and noise reduction are improved, but device complexity and installation space increase

Engineering Contradiction:
Improveoperational comfortVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the blocking lever and release lever into a single integrated component that performs multiple functions. The release lever simultaneously controls the blocking lever and the second pawl, reducing the number of separate parts while maintaining the multi-pawl locking mechanism's operational comfort and noise reduction benefits

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The release lever is designed as a multi-functional component that can pivot the blocking lever and the second pawl in the same rotational direction. This universal component handles multiple locking and releasing operations, simplifying the overall device structure while preserving the enhanced operational characteristics

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a multi-pawl locking mechanism is used, then operational comfort and noise reduction are improved, but installation area increases

Engineering Contradiction:
Improveoperational comfortVSAvoidinstallation area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent merges the blocking lever and release lever into a single integrated component, reducing the overall footprint of the locking mechanism. This consolidation maintains the multi-pawl functionality while minimizing the installation area required in the motor vehicle door

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If the release lever pivots the blocking lever and second pawl in the same direction, then operating speed and convenience are improved, but mechanical complexity increases

Engineering Contradiction:
Improveoperating speedVSAvoidmechanical complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The blocking lever and release lever are combined into a single multi-functional component that can pivot in the same rotational direction as the second pawl. This merging enables coordinated movement of multiple locking elements simultaneously, increasing operating speed while the integrated design keeps mechanical complexity manageable

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8827329B2Lock unit having a multi-pawl locking mechanism
Publication Date: 2014.09.09 KIEKERT AG
  • US8827329B2 patent drawing
  • US8827329B2 patent drawing
  • US8827329B2 patent drawing

AI summary

The invention relates to a lock unit (1) for a motor vehicle (2) comprising at least one catch (3) with a first position (4) and a primary position (5), a first pawl (6) with a pawl axis of rotation (7), which is engageable with the primary position (5), a second pawl (8) mounted on the pawl axis of rotation (7) and engageable with the first position (4), a blocking lever (9) with a blocking lever axis of rotation (10), which blocks the second pawl (6) when the first pawl (6) engages the catch (3), and a release lever (11) for pivoting at least the blocking lever (10), wherein the release lever (11) during the opening process interacts with the blocking lever (9) such that the first pawl (6) and the blocking lever (9) are pivoted in the same rotational direction (12).