Multi-PCB Vehicle Light System with Parallel Light Bars

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Solution Overview

Problem

Existing vehicle lighting systems require significant space for multiple light functions, leading to reduced room for each lighting system as more lights or longer lights are added, and there is a need for a system where multiple printed circuit boards can provide multiple lighting functions simultaneously, intermittently, or alternatively, while maintaining an extended length.

Innovation Solution

A light system comprising multiple printed circuit boards with sets of light sources that generate different colors or wavelengths of light, distributed through light bars with aligned light guides and blockers to prevent light interference, and controlled by controllers to manage the lighting effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple separate lighting systems are provided for different lighting functions, then each lighting function can be independently achieved, but the space required for each lighting system increases and reduces room for additional lights

Engineering Contradiction:
Improvelighting function versatilityVSAvoidspace required
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

Multiple lighting functions (headlights, fog lights, turn signals, running lights) are merged into a single integrated light system with multiple light bars arranged in parallel planes. This consolidation achieves various lighting functions simultaneously while reducing the overall space required compared to separate lighting systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light system is designed as a universal multi-functional unit where a single system structure supports multiple lighting functions through different light bar configurations and control modes, allowing the same physical system to serve multiple purposes (illumination, signaling, warning) without requiring separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If longer lights or more lights are added to provide more lighting functions, then lighting coverage and functionality are improved, but the space required for the lighting system increases

Engineering Contradiction:
Improvelighting coverageVSAvoidlight system length
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The light bars are arranged in substantially parallel planes rather than extending linearly in a single direction. This three-dimensional spatial arrangement allows multiple lighting functions to be achieved within a more compact footprint, effectively utilizing vertical and depth dimensions to reduce the overall length and space requirements of the lighting system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If multiple light sources are provided in close proximity to achieve multiple functions, then space is saved, but light interference between different light sources may occur

Engineering Contradiction:
Improvespace occupiedVSAvoidlight interference
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

Blockers are strategically positioned between adjacent light bars to extract or block light paths that would otherwise cause interference between neighboring light sources. This selective blocking prevents harmful light crossover while maintaining the compact multi-functional design, allowing each light bar to operate independently without interference from adjacent lights.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If multiple printed circuit boards are used to provide multiple lighting functions, then lighting versatility is improved, but the device complexity increases

Engineering Contradiction:
Improvelighting function diversityVSAvoidcircuit board quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lighting system is segmented into multiple independent printed circuit boards, each responsible for controlling specific light bars or lighting functions. This modular segmentation allows for easier manufacturing, testing, and maintenance while reducing the complexity of any single circuit board. Each PCB can be independently produced and replaced if needed, simplifying the overall system complexity despite having multiple boards.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for multiple lighting functions to be achieved simultaneously or alternately along an extended length, reducing space requirements and enhancing lighting efficiency and versatility.

Implementation Method 1

each of the plurality of sets of light sources include one or more light source that generates light

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS11499689B1Light system including a plurality of printed circuit boards having multiple functions
Publication Date: 2022.11.15 VALEO VISION SA
  • US11499689B1 patent drawing
  • US11499689B1 patent drawing
  • US11499689B1 patent drawing

AI summary

A light system comprising: (a) a plurality of printed circuit boards; (b) a plurality of sets of light sources on each of the plurality of printed circuit boards that are configured to provide a different lighting function, wherein each of the plurality of sets of light sources include one or more light source that generates light; (c) a plurality of light bars that distribute the light from each of the plurality of sets of light sources; and (d) one or more light guides on each of the plurality of light bars, wherein each of the one or more light guides is aligned with one or more of the one or more light sources so that the light passes from the one or more light sources into one of the one or more light guides and into one of the plurality of light bars to provide one of the different lighting functions.