Multi-Phase Interleaving Power Supply with Dead Beat Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional power supply devices for RF applications face challenges in achieving wideband pulse power control due to limitations in interleaving control systems, including secondary oscillations, complexity in current detection, and inflexible pulse width settings, which hinder rapid response and adaptability to high-frequency operations.

Innovation Solution

The implementation of a multi-phase interleaving control system using dead beat control, which computes pulse widths based on combined phase current values to allow overlapping pulse widths, enabling stable and adaptable power control across a wideband frequency range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If constant voltage control based on output voltage feedback is used in interleaving control, then voltage regulation is achieved, but secondary oscillating voltage occurs causing overshoot or undershoot, requiring low-speed control response which fails to provide rapid response

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidcontrol response speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent introduces an intermediary control mechanism by using the switching signals of multiple phases as the control input, rather than directly controlling the output voltage. The controller computes pulse widths for each phase based on their respective switching signals, and these pulse widths serve as intermediaries that indirectly regulate the output voltage while avoiding direct feedback-induced oscillations. This intermediary approach allows rapid response without overshoot or undershoot.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If multi-phase interleaving control is implemented to provide wideband pulse power control, then rapid response is achieved, but secondary oscillating voltage occurs causing overshoot or undershoot of output voltage

Engineering Contradiction:
Improvecontrol response speedVSAvoidoutput voltage stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent segments the control into multiple independent phase controllers, each handling a specific phase with its own pulse width computation. By dividing the overall power control into segmented phase-level controls rather than a unified voltage control, the system achieves rapid response through interleaved switching while preventing secondary oscillations that would occur in a centralized voltage feedback system.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If conventional interleaving control with non-overlapping pulse widths is used, then control simplicity is maintained, but adaptability to wideband frequency range is limited due to inflexible pulse width settings

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidwideband frequency adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic pulse width adjustment by computing the pulse width for each phase based on its switching signal and the desired power level. This dynamic computation allows the pulse widths to overlap when needed for wideband operation, providing flexibility across frequency ranges while maintaining relatively simple control logic through standardized pulse width computation formulas for each phase.

Inventive Principle:
Principle #15Dynamics

4Reliability

If phase current detection is implemented for each phase in interleaving control, then current balance and protection are improved, but device complexity increases due to multiple detectors and complex control

Engineering Contradiction:
Improvecurrent balance protectionVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs self-service current detection by utilizing the existing switching signals and voltage measurements already present in the circuit. Each phase controller computes its pulse width based on its switching signal and the common output voltage, effectively using available circuit elements to provide current balance protection without requiring additional dedicated current detectors for each phase, thus maintaining reliability while reducing complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11368088B2Power supply device and method for controlling power supply device
Publication Date: 2022.06.21 KYOSAN ELECTRIC MFG CO LTD
  • US11368088B2 patent drawing
  • US11368088B2 patent drawing
  • US11368088B2 patent drawing

AI summary

Provided is multi-phase interleaving control in a power supply device, the control allowing the pulse widths ΔT of respective phases to overlap one another, so as to be adaptable to wideband pulse power control. In applying dead beat control to the multi-phase interleaving, constant current control is performed using combined current of the respective phase current values, and the pulse widths ΔT(k) is computed under this constant current control, thereby preventing variation of the pulse widths ΔT(k) between the phases, and achieving stable power control. Accordingly, the pulse power control becomes adaptable to wideband. Furthermore, wideband control is possible also in two-level pulse power control that performs control by switching at high frequency between High-level power and Low-level power.