Multi-piece Barrel Design for Compact Storage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing firearm designs struggle to achieve compact storage while maintaining the required minimum barrel lengths, as they often require longer barrels to meet regulatory standards.

Innovation Solution

A multi-piece barrel design comprising a frame with a barrel mount facility, a rear barrel portion, a forward barrel portion, and an elongated barrel nut, which together form a 16″ or longer barrel assembly that can be disassembled into smaller, more compact lengths for storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a single-piece barrel design is used, then the barrel maintains structural integrity and simplicity, but the firearm cannot be disassembled for compact storage

Engineering Contradiction:
Improvestorage volumeVSAvoidbarrel structure complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The barrel is divided into multiple separable sections (barrel sections with male/female threading interfaces) that can be disconnected from each other. This segmentation allows the barrel to be stored in a compact disassembled state while maintaining the required minimum assembled length for legal compliance.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the barrel is made disassemblable into multiple pieces, then compact storage is achieved, but the structural integrity and reliability are compromised

Engineering Contradiction:
Improvestorage volumeVSAvoidbarrel structural integrity
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

Threaded connections are pre-formed on the barrel sections during manufacturing, ensuring that when assembled, the sections engage with precise threading that maintains structural integrity. The threading geometry is designed to distribute stresses evenly across the connection points.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The threading parameters (thread pitch, diameter, engagement length) are specifically optimized to provide sufficient mechanical strength and reliability. The connection geometry is designed to withstand the pressures and forces generated during firearm operation while allowing for disassembly when not in use.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If a multi-piece barrel design is implemented, then compact storage is enabled, but the device complexity increases

Engineering Contradiction:
Improvestorage volumeVSAvoidnumber of barrel components
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The barrel is divided into a limited number of sections (typically two or three) rather than many small pieces. This segmentation provides compact storage capability while keeping the number of components manageable and the assembly process relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple barrel sections are combined into a unified assembly when in use, presenting as a single continuous barrel to the shooter. The male and female threading interfaces are integrated into the barrel sections themselves, eliminating the need for separate fastening hardware and reducing overall component count.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250093122A1Multi-piece barrel design
Publication Date: 2025.03.20 VOIGT AARON
  • US20250093122A1 patent drawing
  • US20250093122A1 patent drawing

AI summary

A firearm comprising: a frame having a barrel mount facility; the barrel mount facility having a barrel engagement portion and a threaded portion; a rear barrel portion having a rear end defining a chamber and configured to connect to the barrel engagement portion; the rear barrel portion having a front end having a first mating facility; a forward barrel portion having a rear end having a second mating facility configured to connect to the first interconnection facility; the forward barrel portion having a first retention facility proximate the rear end; an elongated barrel nut having a forward end with a second retention facility configured to bias the first retention facility in a rearward direction, the barrel nut having a rear end having nut threads configured to connect with the threaded portion of the frame.