Multi-Piece Running Board Assembly for Easier Forming
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Solution Overview
Problem
Conventional running boards are difficult and costly to manufacture due to their elongated design, often requiring large forming equipment and resulting in heavy structures.
Innovation Solution
The running board assembly is formed by multiple separate body parts, including a center body part and end body parts, which are connected to form a seamless exterior surface, allowing for easier and less expensive manufacturing and assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a single elongated body is used for the running board, then the structural integrity is improved, but the manufacturing difficulty and cost increase
Solution Approach 1:
The running board body is divided into multiple separate body parts (first body part, second body part, third body part) that are formed independently and then connected together. This segmentation allows each part to be manufactured separately using smaller, more accessible forming equipment, reducing manufacturing difficulty and cost while maintaining the overall structural integrity through proper connection mechanisms.
2Strength
If a single elongated body is used for the running board, then the structural integrity is improved, but the equipment size required increases
Solution Approach 1:
By dividing the running board into multiple separate body parts, each part can be formed in smaller forming equipment that is more readily available and requires less factory space. The separate parts are then assembled to create the complete running board structure, achieving the same functional result without requiring large-scale forming equipment.
3Strength
If a single elongated body is used for the running board, then the structural integrity is improved, but the weight increases
Solution Approach 1:
The running board is divided into multiple separate body parts that can be optimized individually for weight efficiency. Each segment can be designed with appropriate material distribution and thickness to provide necessary strength while minimizing weight. The overall structure achieves structural integrity through the connection of these optimized segments rather than requiring a uniformly heavy single-piece construction.
4Ease of manufacture
If multiple separate body parts are used, then the manufacturing cost is reduced, but the assembly complexity increases
Solution Approach 1:
The running board is divided into multiple body parts that can be manufactured independently using cost-effective processes and smaller equipment. The segmentation enables production in smaller batches and reduces tooling costs. The assembly complexity is managed through designed connection interfaces between parts that facilitate straightforward joining while maintaining overall structural integrity.
Data Source
AI summary
A running board assembly includes a board body having an elongated length that extends in a vehicle longitudinal direction. The board body includes a center body part having a first exterior facing surface that defines a stepping area and an end body part having a second exterior facing surface adjacent the first exterior facing surface. The center and end body parts formed as separate parts and connected together at end surfaces forming a seam that extends in a widthwise direction of the board body.


