Multi-pillar Sample for Wide Tilt Range Tomography

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Solution Overview

Problem

Lamella tomography is limited by a restricted tilt range due to sample carrier obstructions and varying effective sample thickness, leading to reduced image quality and limited information in tomographic reconstructions.

Innovation Solution

A multi-pillar sample is used, where pillars extend from a substrate, allowing for a wider tilt range and reduced obstruction by arranging pillars in a spaced series, enabling full 360-degree imaging with minimal interference from adjacent pillars.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a thin lamella sample is used for tomography, then the sample can be imaged in transmission electron microscope, but the tilt range is limited to -70/+70 degrees due to sample carrier obstruction

Engineering Contradiction:
Improvetilt rangeVSAvoidcarrier edge obstruction
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention segments the sample into multiple separate pillars mounted on the sample carrier, rather than using a single continuous lamella. This segmentation allows each pillar to be imaged independently with a full tilt range, as the spaces between pillars eliminate mutual obstructions that would limit the tilt angle in a continuous lamella sample.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a two-dimensional lamella sample to a three-dimensional arrangement of multiple pillars standing upright on the carrier. This dimensional change allows the electron beam to pass through each pillar from multiple angles without being blocked by the sample carrier edges, enabling a tilt range exceeding ±70 degrees.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of information

If the sample is tilted to higher angles for extended tilt range, then more information can be obtained, but the effective thickness of the sample increases and attenuates the electron beam

Engineering Contradiction:
Improvetomographic informationVSAvoidelectron beam attenuation
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

By dividing the sample into multiple discrete pillars, the invention enables the electron beam to pass through thinner effective paths at high tilt angles. The gaps between pillars reduce the cumulative thickness the beam must traverse, minimizing attenuation while still allowing access to high tilt angles for comprehensive tomographic information.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If multiple separate samples are prepared and imaged individually, then each sample can be imaged with optimal conditions, but the process time and complexity increase

Engineering Contradiction:
Improveimage qualityVSAvoidimaging time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The invention merges multiple separate pillar samples onto a single sample carrier, allowing all pillars to be imaged simultaneously in one experiment. This combining approach maintains the image quality benefits of individual sample imaging while dramatically reducing the total imaging time and procedural complexity compared to processing multiple separate samples.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sample carrier is designed to serve multiple functions: it holds multiple pillars in fixed positions and allows the entire assembly to be tilted and imaged as a single unit. This multi-functionality enables the carrier to support both individual pillar imaging and collective tomographic acquisition, optimizing both image quality and efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the tilt range for tomographic imaging, reduces image quality degradation, and increases the amount of data obtainable from samples, improving the efficiency and quality of 3D reconstructions.

Implementation Method 1

directing a charged particle beam to the first pillar, imaging the first pillar at a plurality of rotational positions

Methodology Applied
Scientific EffectTransmission electron microscopy: Electron Beam

Data Source

PatentUS11476079B1Method and system for imaging a multi-pillar sample
Publication Date: 2022.10.18 FEI CO
  • US11476079B1 patent drawing
  • US11476079B1 patent drawing
  • US11476079B1 patent drawing

AI summary

Methods include providing a multi-pillar sample including at least a first pillar and a second pillar parallel with the first pillar, directing a charged particle beam to the first pillar, imaging the first pillar at a plurality of rotational positions by rotating the multi-pillar sample about a first pillar axis of the first pillar, directing the charged particle beam to the second pillar, and imaging the second pillar at a plurality of rotational positions by rotating the multi-pillar sample about a second pillar axis of the second pillar. Related apparatus for performing disclosed methods are disclosed. Multi-pillar samples are also disclosed.