Multi-Pipe Connector Sleeve With Flexible Detents for Varying Diameters
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Solution Overview
Problem
The complexity of shape and manufacturing difficulties in existing multi-pipe connectors with multiple downstream size options make them challenging to produce effectively.
Innovation Solution
A pipe connector design featuring a circular flange with a downstream sleeve having two types of cantilevered detents with parallel and circumferential slots, allowing for flexible radial movement and enhanced grip on pipes of varying diameters, eliminating the need for multiple downstream sleeves while maintaining versatility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple downstream sleeves are used to provide options for pipes of varying diameter, then adaptability is improved, but device complexity increases
Solution Approach 1:
The single downstream sleeve is designed with multiple detents that can accommodate pipes of different diameters, making one component perform the function previously requiring multiple components. The sleeve universally accepts various pipe sizes through its multi-detent configuration.
Solution Approach 2:
Multiple downstream sleeves that were previously separate components are merged into a single downstream sleeve with integrated detents. This consolidation reduces the number of parts while maintaining the capability to connect pipes of varying diameters.
2Adaptability or versatility
If complex molding and extraction with refined details are used to create multi-pipe connector shapes, then adaptability is improved, but ease of manufacture deteriorates
Solution Approach 1:
The downstream sleeve is segmented with multiple slots that allow detents to be formed through simple cutting or molding operations rather than complex shaping. The slots divide the sleeve structure to create functional detents without requiring intricate manufacturing steps.
Solution Approach 2:
The design uses simple, easily manufactured detent structures that can be produced through basic molding or cutting processes. The focus is on functional simplicity rather than refined details, making manufacturing more accessible and less costly.
3Reliability
If cantilevered detents with inwardly extending fingers are used to mechanically engage corrugated pipes, then reliability is improved, but device complexity increases
Solution Approach 1:
The detents have localized inwardly extending fingers at specific points where they contact the pipe, providing targeted mechanical engagement. The rest of the sleeve structure remains simple, combining local complexity with global simplicity.
Solution Approach 2:
The cantilevered detents are designed to be flexible and movable, allowing them to dynamically adapt to the pipe surface. The fingers can flex inward to engage corrugations or ride up on smooth pipes, providing reliable engagement through dynamic adjustment rather than rigid structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Simplifies the manufacturing process and allows for secure connection of pipes with different diameters without the complexity of prior art designs, enhancing flexibility and ease of assembly.
Implementation Method 1
the distal end of the first cantilever defines a first finger element that extends radially inwardly in relation to the downstream sleeve, the first finger element being configured for providing a mechanical restraint against axial movement by a corrugated pipe installed within a bore of the downstream sleeve
Implementation Method 2
the proximal end defines a second finger element that extends radially outwardly in relation to the downstream sleeve, the second finger element being configured for providing a mechanical restraint against axial movement by a corrugated pipe installed external to the downstream sleeve
Implementation Method 3
the two parallel slots extending axially through the downstream sleeve such that the two parallel slots terminate in conjunction with the terminal distal end of the downstream sleeve. The first cantilever is fixed at the proximal end to the downstream sleeve whereby the distal end is free to move radially inwardly and, alternatively, outwardly
Data Source
AI summary
A pipe connector comprises a circular flange having a central opening. A downstream sleeve having a circular cylindrical form about an axis with a proximal end and a terminal distal end, is attached to the circular flange by the proximal end and comprises at least one first type of detent and at least one second type of detent.