Multi-Pixel X-Ray Source for CT Scanning

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Solution Overview

Problem

Current CT scanning systems face challenges in achieving improved image quality and cost-effectiveness, particularly with the impracticality of new scanning geometries like the saddle curve geometry, which are mechanically difficult to implement, especially with rotating gantries and high-speed scanning, and the high maintenance costs of conventional rotating systems.

Innovation Solution

The implementation of a CT scanning system utilizing a multi-pixel x-ray source with a plurality of pixels along the z-axis, each controllably emitting x-rays, combined with a reduced detector array and an image reconstruction system, allowing for improved scanning geometries such as a saddle curve trajectory without tilting the gantry or table, and enabling stationary CT systems with minimal x-ray beam coverage to satisfy reconstruction requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a saddle curve scanning geometry is implemented by tilting gantry or table, then improved image quality is achieved, but mechanical complexity and difficulty increase significantly

Engineering Contradiction:
Improveimage qualityVSAvoidmechanical complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The x-ray source is divided into multiple pixels arranged along the z-axis, with each pixel independently controllable. This segmentation allows the system to achieve saddle curve scanning geometry through selective activation of pixels rather than mechanical tilting, thereby improving image quality while avoiding the mechanical complexity of tilting gantries or tables

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical tilting system (gantry or table tilt) with an electronic control system that selectively activates pixels along the z-axis. This substitution eliminates the need for complex mechanical tilting mechanisms while achieving the same saddle curve scanning geometry, resolving the contradiction between image quality improvement and mechanical complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If conventional rotating gantry systems are used, then scanning functionality is achieved, but maintenance cost increases

Engineering Contradiction:
Improvescanning functionalityVSAvoidmaintenance cost
Core Design Contradiction:
ProductivityVSEase of repair

Solution Approach 1:

The system transitions from a mechanically rotating gantry to a stationary configuration where pixels are sequentially activated along the z-axis. This dynamic approach maintains scanning functionality through electronic control while eliminating the mechanical wear and maintenance issues associated with rotating gantries

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotating mechanical gantry system is replaced with a stationary x-ray source configuration that uses electronic pixel activation to achieve scanning. This substitution eliminates mechanical rotation components, thereby reducing maintenance costs while preserving scanning functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If multi-pixel x-ray sources are used, then device complexity increases, but detector array size can be reduced

Engineering Contradiction:
Improvesource complexityVSAvoiddetector rows
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The x-ray source is segmented into multiple pixels along the z-axis, distributing the scanning function across multiple source elements. This segmentation enables the use of a reduced detector array, as each pixel can be activated sequentially to provide the necessary projection data, balancing source complexity with detector reduction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the x-ray source configuration along the z-axis with multiple pixels, adding a dimensional aspect to the source. This dimensional change allows the system to achieve complete data coverage with fewer detector rows, as the multiple pixels provide complementary projection information that reduces the need for extensive detector coverage

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances image quality, reduces the number of detector rows, and lowers manufacturing and maintenance costs, enabling efficient image reconstruction with reduced mechanical complexity and space requirements, suitable for applications like cardiac and liver imaging and baggage screening.

Implementation Method 1

each pixel configured to controllably emit x-rays in response to incident electrons, when activated

Methodology Applied
Scientific EffectX-ray emission: X-Ray

Implementation Method 2

each pixel configured to controllably emit x-rays in response to incident electrons

Methodology Applied
Scientific EffectElectron interaction: Electron Beam

Implementation Method 3

one or more rows of x-ray detectors that are configured to detect x-rays that are emitted from the pixels and that have traversed the object

Methodology Applied
Scientific EffectX-ray detection: X-Ray

Data Source

PatentUS9739724B2CT scanning systems and methods using multi-pixel x-ray sources
Publication Date: 2017.08.22 ANALOGIC CORP
  • US9739724B2 patent drawing
  • US9739724B2 patent drawing
  • US9739724B2 patent drawing

AI summary

A CT scanning system may include a multi-pixel x-ray source, and a detector array. The multi-pixel x-ray source may have a plurality of pixels that are disposed along a z-axis, and that are sequentially activated so as to controllably emit x-rays in response to incident electrons. The detector array may have one or more rows of x-ray detectors that detect the x-rays that are emitted from the pixels and have traversed an object, and generate data for CT image reconstruction system. In third generation CT scanning systems, the number of detector rows may be reduced. Multi-pixel x-ray source implementation of saddle curve geometry may render a single rotation single organ scan feasible. Using a multi-pixel x-ray source in stationary CT scanning systems may allow x-ray beam design with a minimal coverage to satisfy mathematical requirements for reconstruction.