Multi-plane Cortical Bone Screw with Ball Head Conical Rotation

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Solution Overview

Problem

Traditional cortical bone screws lack flexibility after initial implantation, limiting their adaptability to the shape of the human bone and restricting further adjustment of the rotation angle, which can lead to blocked operations and reduced minimally invasive capabilities.

Innovation Solution

A multi-plane cortical bone screw design featuring a ball screw connected to a screw tail with a chucking appliance, allowing for rotational adjustment along a conical surface, and an inclined bottom plate that enables larger angle adjustments without altering the screw's external shape, facilitating multi-plane and multi-angle adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the cortical bone screw structure is changed to increase flexibility, then the adaptability to bone shape improves, but the external shape may be altered or operation blocked

Engineering Contradiction:
Improveadaptability to bone shapeVSAvoidoperation accessibility
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The screw is divided into functionally independent segments: the screw tail with U-shaped notches for connection rod attachment, and the ball screw mechanism for angle adjustment. This segmentation allows the ball screw to rotate independently within the screw tail, providing flexibility without interfering with the connection rod clipping operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ball screw mechanism is nested within the screw tail structure. The ball head portion rotates along a conical surface inside the screw tail, allowing multi-plane angle adjustment while maintaining a compact external shape that does not block surgical operations.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the cortical bone screw allows second-time rotation angle adjustment, then the flexibility after implantation improves, but the structural complexity increases

Engineering Contradiction:
Improveflexibility after implantationVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The ball screw mechanism provides dynamic adjustability after implantation. The ball head portion can rotate along the conical surface to change the rotation angle of the connection rod relative to the screw tail, enabling post-implantation flexibility without requiring complex multi-component systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the rotational parameter of the ball screw mechanism to achieve angle adjustment. By rotating the ball head portion along a conical surface with a half-angle of 30-60 degrees, the system achieves multi-plane angle adjustment through a simple parameter change rather than structural reconfiguration.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the ball screw rotates along a conical surface for multi-plane adjustment, then the multi-angle adjustment function improves, but the device complexity increases

Engineering Contradiction:
Improvemulti-plane multi-angle adjustment functionVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The ball head portion rotates along a conical surface, utilizing curved geometry to achieve multi-plane rotation. This conical path allows the connection rod to be oriented in multiple directions (upward, downward, leftward, rightward) while maintaining a simple ball-and-socket-like mechanism rather than requiring complex multi-axis joints.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS11839412B2Multi-plane cortical bone screw, bone positioning device and positioning and use method
Publication Date: 2023.12.12 THE THIRD HOSPITAL OF CHANGSHA
  • US11839412B2 patent drawing
  • US11839412B2 patent drawing
  • US11839412B2 patent drawing

AI summary

A multi-plane cortical bone screw includes a screw tail and a ball screw. A ball head portion is arranged at one end of the ball screw, and a thread portion is arranged at the other end thereof. The ball head portion and the screw tail are in universal connection, so that the ball screw can rotate along a conical surface relative to the screw tail. A lower end face of the screw tail close to the ball head portion is relatively rotatably connected with a side face of the screw tail. The present disclosure further discloses a bone positioning device, which includes a plurality of connection rods and a plurality of the multi-plane cortical bone screws. The screw tails are arranged in a spatial three-dimensional radial manner along side edges of a multi-edge platform, and the connection rods used for positioning a bone are connected between the screw tails.