Multi-Plane PCB Connector for Straight Plug-in Boards

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Solution Overview

Problem

Existing electronic circuits with multiple printed circuit boards stacked vertically face challenges in connecting plug-in boards without a stepped edge, as existing standardized connector devices require the plug-in board to project beyond the lower connector, leading to mechanical damage and increased production costs for boards with different dimensions.

Innovation Solution

The solution involves a configuration where two connector devices, each in electrical contact with a printed circuit board, are arranged to receive a plug-in board with a straight edge, eliminating the need for a stepped edge by adapting the connector devices rather than the plug-in board, allowing for identical dimensions and reduced production costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standardized connector devices are used to connect plug-in boards to multiple printed circuit boards, then electrical contact is achieved, but the plug-in board requires a stepped edge which increases manufacturing complexity and reduces mechanical protection

Engineering Contradiction:
Improveelectrical contactVSAvoidstepped edge
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of modifying the plug-in board to have a stepped edge to adapt to the connector devices, the invention inverts the approach by making the connector devices adaptable to the standard straight-edged plug-in board. The first connector device is configured to accommodate the straight edge and establish electrical contact with both printed circuit boards, eliminating the need for a stepped edge on the plug-in board.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The connector devices are designed with adjustable parameters including the distance between the first and second connector devices, which can be adapted to match the spacing of different plug-in boards. This flexibility allows standardized connector devices to work with various plug-in board configurations without requiring modified plug-in board edges.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If a stepped edge is provided on the plug-in board to engage with connector devices on both printed circuit boards, then connection is enabled, but mechanical protection is reduced and production costs increase

Engineering Contradiction:
ImproveconnectionVSAvoidmechanical damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention reverses the conventional approach by not modifying the plug-in board edge but instead configuring the connector devices to accommodate the standard straight edge. This preserves the mechanical integrity of the plug-in board while enabling connection to multiple printed circuit boards.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The connector device is designed with multi-functionality to establish electrical contact with both the first and second printed circuit boards while accommodating a standard straight-edged plug-in board. This universal design eliminates the need for specialized stepped edges and provides consistent mechanical protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If different dimensions are used for plug-in boards to accommodate stepped edges, then connection compatibility is achieved, but production costs increase

Engineering Contradiction:
Improveconnection compatibilityVSAvoidproduction costs
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The connector device is designed as a universal interface that can accommodate standard straight-edged plug-in boards of different dimensions. The first connector device and second connector device work together to provide connection compatibility across various plug-in board configurations without requiring customized stepped edges, thereby reducing production costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system allows for parameter changes in the connector device configuration, particularly the distance between the first and second connector devices, to adapt to different plug-in board spacings. This flexibility maintains connection compatibility while using standardized, cost-effective straight-edged plug-in boards.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9736955B2Circuitry on printed circuit boards in a plurality of planes, having an interface for a plug-in board
Publication Date: 2017.08.15 ABB (SCHWEIZ) AG
  • US9736955B2 patent drawing
  • US9736955B2 patent drawing
  • US9736955B2 patent drawing

AI summary

An electronic circuit has at least one first printed circuit board extending in a first plane, and at least one second printed circuit board extending in a second plane that extends in parallel to, and outside of, the first plane, and also has at least one first connector device, in electrical contact with the first printed circuit board, and a second connector device, in electrical contact with the second printed circuit board and arranged on a second printed circuit board side facing away from the first printed circuit board, both connector devices being designed together to receive an associated plug-in board and to electrically contact this plug-in board using both printed circuit boards, the first connector device being arranged, at least in part, on a second plane side facing away from the first printed circuit board.