Multi-Plane Photonic IC Packaging for Dense Optical Routing

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Solution Overview

Problem

Current integrated circuits and memory technologies face challenges in miniaturization and power consumption, particularly in mobile devices, due to complex routing interconnections and limited space, which hinders performance and functionality enhancements.

Innovation Solution

The development of multi-dimensional integrated circuit architecture that utilizes all planes of an electronic board for semiconductor circuitry, employing monolithic multi-dimensional memory structures with tight-pitched vertical, horizontal, and angled inter-tier vias, and crossbar architectures in honeycomb or beehive shapes to reduce RC delay and increase memory capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional two-dimensional IC designs are used, then manufacturing and routing are simpler, but memory capacity and processing power are limited due to space constraints

Engineering Contradiction:
Improvememory capacityVSAvoidrouting complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional to three-dimensional integrated circuit architecture by stacking multiple semiconductor wafers vertically. This dimensional change enables significantly increased memory capacity and processing power while managing routing complexity through vertical interconnect structures that reduce the number of long horizontal interconnections required in 2D designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If active elements are increased to provide more functionality, then performance improves, but space consumption increases

Engineering Contradiction:
ImprovefunctionalityVSAvoidspace consumption
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

By stacking semiconductor wafers in three dimensions, the patent enables increased functionality through additional active elements without proportionally increasing the footprint area. The vertical stacking allows more transistors, memory cells, and functional blocks to be packed into the same planar space, thereby improving functionality while controlling space consumption.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If miniaturization is pursued to save space, then component size decreases, but routing interconnections become increasingly complex

Engineering Contradiction:
Improvefootprint areaVSAvoidrouting complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The 3D stacked architecture reduces routing complexity by replacing long horizontal interconnections with shorter vertical interconnects through the stacked layers. This dimensional change allows miniaturization of the footprint while managing routing complexity through the vertical dimension, where interconnections can be made more direct and shorter compared to 2D planar routing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces intermediate interconnect structures such as through-silicon vias and bump connections that mediate between different stacked layers. These intermediary elements facilitate efficient vertical routing and reduce the complexity of direct long-range interconnections, enabling miniaturization while maintaining manageable routing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Volume of moving object

If traditional 3D integration schemes are used, then vertical stacking is achieved, but power consumption remains high due to long interconnection paths

Engineering Contradiction:
Improvevertical integrationVSAvoidpower consumption
Core Design Contradiction:
Volume of moving objectVSUse of energy by moving object

Solution Approach 1:

The patent optimizes power consumption in 3D stacked architectures by strategically placing frequently accessed memory cells closer to processing elements in the vertical stack. This reduces the average distance data must travel vertically, thereby reducing dynamic power consumption associated with signal propagation through interconnects while maintaining the benefits of vertical integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11862736B2Multi-dimensional photonic integrated circuits and memory structure having optical components mounted on multiple planes of a multi-dimensional package
Publication Date: 2024.01.02 VWAV BOCA JV LLC
  • US11862736B2 patent drawing
  • US11862736B2 patent drawing
  • US11862736B2 patent drawing

AI summary

Multi-dimensional photonic integrated circuits are provided, including a substrate having a first side and a second side, a multi-dimensional package having multi-dimensional planes, and one or more optical components connected to the first side and the second side of the substrate and on the multi-dimensional planes of the multi-dimensional package. The multi-dimensional planes include one or more horizontal sides and one or more vertical sides. One or more of the optical components are mounted on at least one of the horizontal sides of the multi-dimensional package and one or more of the optical components are mounted on at least one of the vertical sides of the multi-dimensional package. Hybrid systems of conventional multi-dimensional integrated circuits and multi-dimensional photonic integrated circuits also are provided.