Multi-plate Micro-speaker Diaphragm for Acoustic Efficiency

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Solution Overview

Problem

Traditional micro-speakers with small diaphragm surface areas suffer from low electro-acoustic conversion efficiency and sound pressure levels due to limited volume displacement, which restricts their ability to effectively generate sound.

Innovation Solution

The design incorporates a housing with multiple diaphragm plates and insert plates, where flexible members allow for controlled movement of the diaphragm plates relative to the housing, increasing the effective surface area for sound generation by optimizing the interaction between the diaphragm and air through strategically placed apertures and driving devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the surface area of the diaphragm is increased to improve sound pressure level and electro-acoustic conversion efficiency, then the volume displacement and sound generation capability are improved, but the device size and complexity increase

Engineering Contradiction:
Improveelectro-acoustic conversion efficiencyVSAvoidspeaker structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The speaker divides the single diaphragm into multiple diaphragm plates (first diaphragm plate, second diaphragm plate, etc.) that can move independently or in coordination. Each diaphragm plate has its own driving device, allowing the system to achieve greater effective surface area and volume displacement without requiring a single large complex diaphragm structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces multiple diaphragm plates arranged in a stacked configuration with an insert plate positioned between them. This multi-layer arrangement increases the effective surface area in the vertical dimension rather than expanding horizontally, maintaining a compact footprint while improving electro-acoustic conversion efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If multiple diaphragm plates are introduced to increase effective surface area, then sound pressure level improves, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveeffective surface areaVSAvoidmanufacturing ease
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The speaker divides the single diaphragm into multiple diaphragm plates (first diaphragm plate, second diaphragm plate, etc.) that can move independently or in coordination. Each diaphragm plate has its own driving device, allowing the system to achieve greater effective surface area and volume displacement without requiring a single large complex diaphragm structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insert plate is positioned between the first diaphragm plate and the second diaphragm plate, creating a nested multi-layer structure. This nesting arrangement allows multiple diaphragm plates to be stacked within a compact space, increasing effective surface area while maintaining a manageable form factor for manufacturing and assembly

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the electroacoustic efficiency and sound pressure levels by increasing the air-load on the diaphragm plates, allowing for more effective sound radiation and improved sound generation capabilities.

Implementation Method 1

The insert plate driving device is configured to interact with the first driving device to move the first diaphragm plate relative to the housing and interact with the second driving device to move the second diaphragm plate relative to the housing

Methodology Applied
Scientific EffectElectromagnetic interaction: Lorentz Force

Data Source

PatentUS12041411B2Micro-speaker having diaphragm plate(s) capable of moving with respect to a housing
Publication Date: 2024.07.16 GUANGZHOU GUOGUANG ELECTRONIC TECHNOLOGY CO LTD
  • US12041411B2 patent drawing
  • US12041411B2 patent drawing
  • US12041411B2 patent drawing

AI summary

A speaker is provided. The speaker includes a housing. The speaker also includes a first diaphragm plate positioned within the housing and comprising a first driving device forming an exterior surface of the first diaphragm plate. The speaker further includes a second diaphragm plate positioned within the housing and comprising a second driving device forming an exterior surface of the second diaphragm plate. In addition, the speaker includes an insert plate fixedly attached to the housing and positioned between the first diaphragm plate and the second diaphragm plate. The insert plate includes an insert plate driving device positioned adjacent the first driving device and the second driving device. The insert plate driving device is configured to interact with the first driving device to move the first diaphragm plate relative to the housing and interact with the second driving device to move the second diaphragm plate relative to the housing.