Multi-Port Battery Charging System for Parallel Sub-Pack Power Distribution

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Solution Overview

Problem

Current fast charging battery systems for electric vehicles and electronic devices are costly and complex, requiring significant time to fully charge and often limited by the availability of charging ports at public stations.

Innovation Solution

A battery charging system with multiple charge ports that can recognize and utilize different charging types simultaneously, allowing power to flow in parallel to multiple battery sub-packs, reducing overall charging time and incorporating a power management system to ensure even charging across modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If multiple charge ports are used simultaneously to recharge the battery, then charging time is reduced, but device complexity increases

Engineering Contradiction:
Improvecharging timeVSAvoidcharging system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The battery pack is divided into multiple independent modules, each with its own charge port. This segmentation allows parallel charging of different modules through multiple ports simultaneously, reducing overall charging time while keeping each individual module's charging circuit relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power management system is designed to universally handle multiple charging scenarios: single-port charging, multi-port parallel charging, and sequential charging. The same hardware infrastructure supports different charging modes, reducing the need for additional specialized components for each charging mode.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Speed

If DC fast charging is implemented, then charging speed is improved, but cost and system complexity increase

Engineering Contradiction:
Improvecharging speedVSAvoidcharging system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The battery system is segmented into multiple modules that can be charged in parallel. Each module can receive DC fast charging independently, allowing the system to achieve high overall charging speed without requiring a single complex ultra-high-power charging circuit. The complexity is distributed across multiple simpler, standardized modules.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If multiple charge ports are equipped, then charging flexibility is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecharging flexibilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The battery pack is designed as modular segments, each with integrated charge ports. This modular segmentation allows manufacturers to produce standardized modules that can be assembled in different configurations, reducing overall manufacturing complexity and cost despite the presence of multiple charge ports in the complete system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of designing unique complex charging circuits for each port, the system uses replicated standardized charging modules. Each module contains a copy of the essential charging circuitry, allowing for mass production of identical units that can be combined in various configurations, significantly reducing per-unit manufacturing costs.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS11084388B2Fast charging battery pack and methods to charge fast
Publication Date: 2021.08.10 NGUYEN JAMES
  • US11084388B2 patent drawing
  • US11084388B2 patent drawing
  • US11084388B2 patent drawing

AI summary

A fast charging station, battery system and method for charging battery systems can be applied to most battery types in use for electric vehicles (EVs), electronic devices, and wireless electrical machines. The system provides for two or more charging ports in the electronic device, such as an EV, that may be able to receive and recognize a charging type, such as charging voltage, current and the like, and provide directed charging to multiple battery sub-packs that make up the entire battery. By charging sub-packs in parallel, the charge time can be substantially reduced. The system further provides a charging station with two or more electrical connections provided at each stall, providing for fast charge of an electrical device, such as an EV, positioned at each stall.