Multi-position Clutch Sequential Engagement Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional clutch assemblies can only selectively couple two predetermined shafts, limiting their versatility in applications requiring the coupling of multiple rotatable shafts.

Innovation Solution

A multi-position clutch design that includes at least three cooperation elements, such as toothed gears or friction disks, mounted on rotatable shafts for sequential positioning and engagement, along with an actuating mechanism to selectively couple at least two adjacent elements, allowing for the coupling of multiple shafts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional clutch assembly is used, then the structure is simple and easy to manufacture, but it can only selectively couple two predetermined shafts, limiting versatility

Engineering Contradiction:
Improvenumber of shafts that can be coupledVSAvoidclutch assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The clutch assembly is designed with multiple cooperation elements (at least three) that can selectively couple different combinations of shafts. The actuating mechanism can position any cooperation element to engage with adjacent elements, enabling the same clutch assembly to couple various shaft pairs depending on positioning, thus achieving multi-functionality and versatility without requiring multiple dedicated clutch assemblies

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple cooperation elements are added to enable coupling of three or more shafts, then versatility is improved, but the device complexity increases

Engineering Contradiction:
Improvenumber of engagement positionsVSAvoidactuating mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple cooperation elements are integrated within a single clutch assembly housing, sharing common structural support and actuation systems. The actuating mechanism uses a unified positioning system that can selectively engage any cooperation element with adjacent elements, merging what would otherwise be separate coupling devices into one integrated assembly, thereby reducing overall system complexity despite the increased number of engagement positions

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7513349B2Multi-position clutch
Publication Date: 2009.04.07 DANA TM4 INC
  • US7513349B2 patent drawing
  • US7513349B2 patent drawing
  • US7513349B2 patent drawing

AI summary

A multi-position clutch allows selectively coupling at least two of at least three rotatable shafts is described herein. The clutch comprises at least three cooperation elements respectively associated to one of the at least three rotatable shafts for selective engagement therebetween; the at least three cooperation elements are mounted to the at least three rotatable shafts so as to be sequentially positioned for selective coupling of at least two adjacent cooperation elements. An actuating mechanism is provided for selectively coupling at least two adjacent cooperation elements from the at least three cooperation elements.