Multi-Profile Hearing Protection Headset with Active Noise Control

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Solution Overview

Problem

Hearing protection headsets often fail to balance situational awareness and noise protection effectively, as they either block necessary sounds or expose users to damaging loud noises, particularly in environments with varying noise levels such as helicopters and gun ranges.

Innovation Solution

A headset with multiple active modes, including automatic noise cancellation, automatic noise reduction, and simultaneous noise cancellation and reduction, allowing users to select pre-programmed frequency processing profiles for enhanced situational awareness and protection, using a combination of external and internal microphones, speakers, and noise control circuitry to manage ambient and hazardous sounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the earcups block low-level ambient sounds to provide hearing protection, then protection against loud noises is improved, but the ability to hear necessary low-level sounds deteriorates

Engineering Contradiction:
Improveprotection against loud noisesVSAvoidability to hear necessary low-level sounds
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The patent introduces electronic signal processing circuitry as an intermediary between the external sound environment and the user's ears. The circuitry captures ambient sounds through microphones, processes them electronically to amplify low-level sounds and attenuate harmful loud sounds, then delivers the processed signal through speakers in the earcups. This intermediary system resolves the contradiction by actively managing the sound signal rather than passively blocking it.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies parameter changes by dynamically adjusting the amplitude and frequency characteristics of sound signals through electronic processing. The system monitors ambient sound levels and automatically adjusts gain parameters to amplify quiet sounds while compressing loud sounds, thereby maintaining both hearing protection and situational awareness without manual intervention.

Inventive Principle:
Principle #35Parameter changes

2Loss of information

If the headset amplifies all ambient sounds to improve situational awareness, then ability to hear low-level sounds is improved, but exposure to damaging loud noises increases

Engineering Contradiction:
Improvesituational awarenessVSAvoidexposure to damaging loud noises
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The patent employs dynamic parameter changes through automatic gain control and compression algorithms. The signal processing circuitry continuously monitors input sound levels and adjusts amplification parameters in real-time: applying high gain to low-level sounds for situational awareness while applying compression and limiting to loud sounds to prevent hearing damage. This resolves the contradiction by making amplification selective rather than uniform.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system incorporates feedback mechanisms where microphones capture ambient sounds, the signal processing circuitry analyzes sound levels, and the output to speakers is adjusted based on this analysis. This closed-loop feedback system automatically adapts to varying acoustic environments, amplifying necessary sounds while suppressing harmful ones without user intervention.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If multiple signal processing modes are added to handle different environments, then adaptability to varying noise levels is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to varying noise levelsVSAvoidsignal processing system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adaptability through automatic mode selection and real-time parameter adjustment. Rather than requiring manual switching between discrete modes, the system continuously monitors the acoustic environment and dynamically adjusts signal processing parameters including gain, compression ratios, and frequency response. This dynamic approach provides adaptability to varying noise levels while minimizing the perceived complexity for the user.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The signal processing circuitry is designed with multi-functionality to handle diverse acoustic environments through a unified system. The same hardware infrastructure (microphones, processors, speakers) performs multiple functions including amplification, compression, noise reduction, and mode switching, thereby achieving high adaptability without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11011149B2Multi profile hearing protection headset
Publication Date: 2021.05.18 SAFARILAND LLC
  • US11011149B2 patent drawing
  • US11011149B2 patent drawing
  • US11011149B2 patent drawing

AI summary

A hearing protection headset that can be worn by a user includes left and right earcups. The headset includes a radio communication system enabling at least one radio signal to be received and played through one or both of the earcups. Noise control circuitry in the headset is configurable by a user between at least three active modes of operation—the circuitry having a first active mode in which the headset provides automatic noise reduction, a second active mode in which the headset provides automatic noise cancellation, and a third active mode in which the headset provides both automatic noise reduction and automatic noise cancellation. A switch is manually operable by the user to configure the circuitry between the first active mode and the second active mode and the third active mode.