Multi-Pump Sheath Flow Control for Low-Pulsatility Cytometry

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Solution Overview

Problem

Flow cytometers face challenges in maintaining stable sheath flow rates for both high and low flow rates, particularly with viscous fluids, due to limitations in current pump and fluidic channel systems, leading to pulsatility and reduced accuracy in particle analysis.

Innovation Solution

The use of multiple gear pumps operating in different modes to provide a stable flow with minimal pulsatility across a wide dynamic range of flow rates, combined with pressure sensors for differential pressure measurements to ensure precise control and adjustment of flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If syringe pumps are used for volumetric delivery, then robustness with respect to fluid temperature and viscosity is improved, but pulsatility increases and dynamic range is limited

Engineering Contradiction:
Improverobustness to temperature and viscosityVSAvoidflow rate stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent combines multiple syringe pumps operating in parallel to deliver sheath fluid. By merging the output of multiple pumps, the system achieves both robustness to fluid property variations and reduced pulsatility through averaging effects, while extending the dynamic range beyond what a single pump could provide.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses multiple syringe pumps with overlapping stroke cycles to ensure continuous, smooth fluid delivery. The pumps are synchronized so that when one pump is at the end of its stroke, another is mid-stroke, eliminating gaps and reducing overall pulsatility while maintaining continuous volumetric delivery.

Inventive Principle:
Principle #20Continuity of useful action

2Ease of operation

If peristaltic pumps are used, then ease of operation is improved, but pulsatility increases significantly

Engineering Contradiction:
Improveease of useVSAvoidflow rate stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

Multiple peristaltic pumps are operated in parallel to combine their pulsatile outputs. The superposition of multiple slightly offset pulsation cycles results in a smoother composite flow with reduced overall pulsatility, while retaining the ease of operation characteristics of peristaltic pumping.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system exploits the periodic nature of peristaltic pump operation by carefully coordinating the stroke cycles of multiple pumps. By adjusting the phase relationships between pumps, the system creates a composite periodic flow that averages out individual pulsations, achieving smoother flow while maintaining the periodic driving mechanism.

Inventive Principle:
Principle #19Periodic action

3Stability of the object's composition

If pressure reservoirs and regulators are used, then flow rate stability is improved, but adaptability to different flow rates is reduced

Engineering Contradiction:
Improveflow rate stabilityVSAvoiddynamic range of flow rates
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The system transitions from static pressure reservoirs to dynamic syringe pump delivery, where the pump speed can be continuously adjusted. This allows the system to adapt to different flow rate requirements while maintaining stability through precise volumetric control, achieving both stability and adaptability across a wide dynamic range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the controlling parameter from fixed pressure head to variable pump speed. By adjusting the rotation speed of the syringe pump motor, the system can deliver a wide range of flow rates while maintaining volumetric precision, thus achieving both stability and adaptability that pressure reservoirs alone cannot provide.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If high flow rates are used, then productivity is improved, but measurement precision of particle transit time deteriorates

Engineering Contradiction:
Improvethroughput speedVSAvoidparticle transit time accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system uses continuous, smooth syringe pump delivery to minimize flow disturbances and pulsations. This continuous stable flow ensures that particles travel at consistent velocities even at high flow rates, maintaining precise transit time measurements while achieving high throughput.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system incorporates flow sensors and control systems that monitor and adjust pump operation in real-time. This feedback mechanism ensures that even at high flow rates, the actual delivered flow matches the target flow, maintaining measurement precision while maximizing productivity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves a stable and precise flow rate with minimal pulsatility, enabling reliable operation across a wide range of applications, including high and low flow rates, and is suitable for both aqueous and oil-based fluids, reducing errors in particle analysis and extending the dynamic range of flow cytometry applications.

Implementation Method 1

The use of multiple gear pumps operating in different modes to provide a stable flow with minimal pulsatility across a wide dynamic range of flow rates

Methodology Applied
Scientific EffectGear pump mechanism: Gear

Implementation Method 2

combined with pressure sensors for differential pressure measurements to ensure precise control and adjustment of flow rates

Methodology Applied
Scientific EffectDifferential pressure measurement: Pressure Gradient

Implementation Method 3

Acquiring precise quantitative data in flow cytometry embodiments depend on stable flow rate for sheath flow that deliver particles with consistent velocity and position through the detection region

Methodology Applied
Scientific EffectHydrodynamic flow: Laminar Flow

Data Source

PatentEP3397943B1System and method for providing stable fluid flow
Publication Date: 2024.04.17 LIFE TECHNOLOGIES CORP
  • EP3397943B1 patent drawingFigure 1
  • EP3397943B1 patent drawingFigure 2
  • EP3397943B1 patent drawingFigure 3A~3B

AI summary

An embodiment of a system with a minute measure of pulsatility in a flow of a fluid is described that comprises a first pump configured to flow the fluid to a junction at a first flow rate that comprises a measure of pulsatility; and a second pump configured to flow a portion of the fluid from the junction at a second flow rate that is less than the first flow rate to produce a flow of the fluid at a third flow rate from the junction with a minute measure of pulsatility.