Multi-Rectifier AC-DC Converter for Wide DC Voltage Range

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Solution Overview

Problem

Existing AC-DC converter circuits struggle to provide a wide range of DC output voltages efficiently, requiring many active components which leads to lower efficiency and higher costs.

Innovation Solution

The proposed AC-DC converter circuit utilizes multiple rectifier circuits connected to different windings of a generator, along with additional switches and transistors, to achieve a wide range of DC output voltages with reduced active components, thereby enhancing efficiency and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If many active components are used to provide a wide range of DC output voltages, then the voltage range is improved, but the efficiency deteriorates and cost increases

Engineering Contradiction:
ImproveDC output voltage rangeVSAvoidconversion efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The converter circuit is divided into multiple rectifier circuits (first, second, and third rectifier circuits) that can be independently controlled. Each rectifier circuit processes power from different windings of the generator, allowing selective activation based on the required output voltage level. This segmentation enables the system to achieve wide voltage adaptability while maintaining high efficiency by only activating the necessary segments for each operating condition.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If many active components are used to provide a wide range of DC output voltages, then the voltage range is improved, but the device complexity increases

Engineering Contradiction:
ImproveDC output voltage rangeVSAvoidnumber of active components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple rectifier circuits are merged into a single integrated converter system with shared control logic and common output terminals. The first, second, and third rectifier circuits are combined such that they all contribute to the same DC output, allowing the system to achieve wide voltage range capability while reducing overall complexity compared to having separate independent converters for each voltage level.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If many active components are used to provide a wide range of DC output voltages, then the voltage range is improved, but the cost increases

Engineering Contradiction:
ImproveDC output voltage rangeVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Each rectifier circuit is designed to perform multiple functions - they can operate independently or in combination with others to provide different output voltage levels. The same hardware components (rectifier circuits, switches, diodes) serve multiple purposes across different operating modes, eliminating the need for separate dedicated converters for each voltage level and thereby reducing manufacturing cost while maintaining wide voltage adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a high range of DC output voltages with fewer active devices, resulting in increased efficiency, reduced conduction and switching losses, and lower overall system costs.

Implementation Method 1

each input connection connected between a pair of series-connected rectifier diodes connected between first and second output terminals

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

an output capacitor connected between the first and second output terminals

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20250030329A1Ac-DC converter circuit
Publication Date: 2025.01.23 ROLLS ROYCE PLC
  • US20250030329A1 patent drawing
  • US20250030329A1 patent drawing
  • US20250030329A1 patent drawing

AI summary

AC-DC converter circuits which may include: first and second rectifier circuits each having a plurality of input connections for connection to respective first and second sets of windings of a generator, each input connection connected between a pair of series-connected rectifier diodes connected between first and second output terminals, an output capacitor connected between the first and second output terminals; a first output diode connected between the second output terminals of the first and second rectifier circuits; and a first output switch connected between the second output terminal of the first rectifier circuit and the first output terminal of the second rectifier circuit.