Multi-Reflection Optical Cavity for UV Sterilization Photon Efficiency

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Solution Overview

Problem

Existing UV technologies for deactivating infectious particles, such as the SARS-CoV-2 virus, are limited by high costs and long exposure times due to inefficient use of UV photons, with prior art devices achieving only a small probability of interaction between UV photons and sample materials.

Innovation Solution

A method and apparatus utilizing a reaction chamber with multiple reflective surfaces, including concave mirrors and dielectric mirrors with high reflectivity, to increase the optical path length of electromagnetic radiation, thereby enhancing the probability of interaction between UV radiation and reactant materials through multiple reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If UV source is positioned proximate to sample material with simple arrangement, then device complexity is reduced, but probability of photon interaction with sample material is small

Engineering Contradiction:
Improvedevice complexityVSAvoidprobability of photon interaction
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent transitions from a simple linear UV source-sample arrangement to a multi-dimensional optical cavity system with reflective surfaces arranged to create multiple reflection paths. The optical cavity extends the interaction volume and allows photons to traverse the sample region multiple times through controlled reflections, dramatically increasing interaction probability without proportionally increasing device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces reflective surfaces (mirrors) as intermediary elements between the UV source and sample material. These intermediaries redirect and confine photons within the optical cavity, ensuring multiple passes through the sample region. The reflective surfaces act as mediators that enhance photon-sample interaction without requiring direct line-of-sight proximity between source and sample.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If metallic walls with specular reflection are used, then some photon flux is reflected multiple times, but theoretical amplification is limited to 10-fold due to 90% reflectivity

Engineering Contradiction:
Improvephoton flux amplificationVSAvoidenergy loss per reflection
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the key parameter of reflectivity by transitioning from metallic mirrors (90% reflectivity) to dielectric mirrors (99% reflectivity). This parameter change in the reflective surfaces' optical properties reduces energy loss per reflection from 10% to 1%, enabling significantly higher photon flux amplification (up to 100-fold theoretical limit) while maintaining the same optical cavity geometry.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If diffuse reflector such as sintered PTFE is used, then reflectivity increases to 97%, but effective amplification is less due to short mean free photon path length

Engineering Contradiction:
Improveenergy loss per reflectionVSAvoidmean free photon path length
Core Design Contradiction:
Loss of energyVSLength of moving object

Solution Approach 1:

The patent employs specular (mirror-like) reflection instead of diffuse reflection to maintain collimated photon paths. This allows photons to travel longer distances between reflections and maintains a more predictable, extended optical path length through the sample region, rather than the randomized short paths created by diffuse reflectors.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If long exposure times are used for UV sterilization, then virus particles can be deactivated, but time required for treatment is excessive

Engineering Contradiction:
Improvevirus deactivation effectivenessVSAvoidexposure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent creates a continuous photon circulation system within the optical cavity where UV photons repeatedly interact with virus particles over an extended period. The reflective surfaces trap photons in continuous circulation, ensuring that each photon has multiple opportunities to interact with viral targets, thereby achieving complete deactivation within a short overall exposure time rather than requiring long single-pass exposure.

Inventive Principle:
Principle #20Continuity of useful action

5Productivity

If high flux UV radiation is used to reduce exposure time, then sterilization speed increases, but energy cost and operational expense increase

Engineering Contradiction:
Improvesterilization speedVSAvoidenergy cost
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent changes the system's energy efficiency parameter by introducing high-reflectivity dielectric mirrors that reduce photon loss. This allows the system to achieve the same sterilization effect with lower input UV flux, as each photon is utilized more efficiently through multiple reflections. The energy cost is reduced while maintaining sterilization speed because the optical cavity amplifies the effective photon density without requiring proportionally higher source power.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the required flux and time for UV sterilization, achieving efficient energy use and cost-effective UV sterilization, enabling real-time sterilization of air and surfaces with enhanced UV photon interaction.

Implementation Method 1

a dielectric mirror with reflectivity at the selected wavelengths greater than 99%

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

dielectric mirror formed by plurality of layers of dielectric materials arranged in a stack

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 3

at least one of the reflective surfaces is a concave mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

concave mirror...arranged to cause reflections of the electromagnetic radiation back and forth within a volume

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 5

increasing the probability of the electromagnetic radiation interacting with the reactive materials

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS11872321B2Apparatus for reflecting an incident ray of electromagnetic radiation
Publication Date: 2024.01.16 12180235 CANADA LTD
  • US11872321B2 patent drawing
  • US11872321B2 patent drawing
  • US11872321B2 patent drawing

AI summary

A flow through photochemistry apparatus and methods of use are disclosed in the present application. One or more reactant materials are passed through a reaction chamber and are exposed to electromagnetic radiation. The reaction chamber has reflective walls arranged to reflect electromagnetic radiation across the volume of the chamber a plurality of times, thereby increasing the probability of the electromagnetic radiation interacting with the reactive materials. The reaction chamber may be used for sterilization and photochemistry applications.