Multi-Relay Air Conditioning with Heat-Medium Circuits for Low Leakage

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Solution Overview

Problem

Conventional air-conditioning apparatuses for building use face issues such as refrigerant leakage, energy inefficiency, and inability to use flammable refrigerants due to circulation path length and indoor unit configurations, leading to high energy consumption and noise from pump systems.

Innovation Solution

The air-conditioning apparatus connects multiple refrigerant circuits to a heat medium circulation circuit, allowing for individual refrigerant circuits to provide cooling and heating capacity, which can be shared, optimizing operation and reducing energy consumption by controlling the heat medium circulation effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the heat medium circulation path is extended to connect outdoor heat source unit with indoor units, then cooling and heating capacity can be provided to multiple indoor units, but energy consumption by transportation power becomes significantly larger

Engineering Contradiction:
Improvecooling and heating capacity provision to multiple indoor unitsVSAvoidenergy consumption by transportation power
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The system divides the heat medium circulation into multiple independent circuits, each serving specific indoor units. The first heat medium circulation circuit connects the outdoor heat source unit to first indoor units, while the second heat medium circulation circuit connects to second indoor units. This segmentation allows independent control and optimization of each circulation path, reducing unnecessary energy consumption in the overall system.

Inventive Principle:
Principle #1Segmentation

2Productivity

If refrigerant is circulated to indoor units in conventional multi-air-conditioning apparatus, then cooling and heating operations can be performed, but refrigerant leakage becomes a safety concern preventing use of flammable refrigerants

Engineering Contradiction:
Improvecooling and heating operationsVSAvoidrefrigerant leakage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a heat medium (water or non-freezing fluid) as an intermediary substance between the outdoor heat source unit and indoor units. The refrigerant circulates only in the outdoor unit, transferring heat to or from the heat medium, which then circulates to indoor units via heat exchangers. This intermediary approach eliminates refrigerant leakage risks indoors while maintaining cooling and heating operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If heat exchangers for primary and secondary refrigerants are disposed near indoor units, then heat exchange efficiency improves, but refrigerant leakage risk indoors increases preventing use of flammable refrigerants

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidrefrigerant leakage risk
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent uses a heat medium as an intermediary to transfer thermal energy between the outdoor heat source unit and indoor heat exchangers. The primary refrigerant exchanges heat with the heat medium in the outdoor unit, and the heat medium then circulates to indoor heat exchangers to provide cooling or heating. This approach maintains efficient heat exchange while keeping refrigerant containment entirely outdoors, eliminating leakage risks.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If multiple indoor units are connected to share heat medium circulation, then system versatility improves, but pump systems generate large noises and high energy consumption

Engineering Contradiction:
Improvemultiple indoor units connectionVSAvoidnoise and energy consumption from pump systems
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the heat medium circulation system into multiple independent circuits, with each circuit serving specific indoor units. The first heat medium circulation circuit serves first indoor units, while the second heat medium circulation circuit serves second indoor units. This segmentation allows for optimized pump placement and operation, reducing noise and energy consumption compared to a single large circulation system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances operational efficiency, reduces energy consumption, and allows for the use of flammable refrigerants by minimizing refrigerant leakage and optimizing energy use across multiple indoor units.

Implementation Method 1

heat exchangers related to heat medium which exchange heat between the refrigerant and heat medium

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

use side heat exchangers for exchanging heat between the heat medium and air of an air-conditioning target space

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

compressor for compressing a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

expansion device for adjusting the pressure of the refrigerant

Methodology Applied
Scientific EffectPressure adjustment: Pressure Drop

Data Source

PatentUS9285128B2Air-conditioning apparatus with multiple outdoor, indoor, and multiple relay units
Publication Date: 2016.03.15 MITSUBISHI ELECTRIC CORP
  • US9285128B2 patent drawing
  • US9285128B2 patent drawing
  • US9285128B2 patent drawing

AI summary

An air-conditioning apparatus includes refrigerating cycle systems each connecting a compressor for compressing a refrigerant, a refrigerant flow path switching device, a heat source side heat exchanger for exchanging heat for the refrigerant, an expansion device for adjusting the pressure of the refrigerant, and heat exchangers related to heat medium which exchanges heat between the refrigerant and heat medium different from the refrigerant, by piping so as to constitute refrigerant circuits; and heat medium side systems each connecting pumps for circulating the heat medium for the heat exchangers related to heat medium, use side heat exchangers for exchange heat between the heat medium and air of an air-conditioning target space and heat medium flow switching systems for switching the heat medium which passes through each heat exchangers related to heat medium to each use side heat exchanger, by piping so as to constitute a heat medium circulation circuit.