Multi-Ring Gas Burner Design for Adjustable Heating Power

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current gas hobs are unable to provide high-power heating for multiple large-sized cookware simultaneously, as they lack the necessary power levels in their burners.

Innovation Solution

A gas burner design featuring multiple flame rings of different sizes, each with its own combustion chamber and gas injector, and an air gap between them for secondary aeration, allowing for adjustable heating power by activating one, two, or all flame rings, and improving combustion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple separated gas burners of different sizes are used to provide different heating power levels, then the heating power range is improved, but the device complexity and space requirement increase

Engineering Contradiction:
Improveheating power rangeVSAvoidburner structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The burner is segmented into multiple flame rings (first, second, and third flame rings) of different sizes within a single burner structure. Each flame ring can be independently activated to provide different heating power levels, resolving the contradiction by providing versatility without requiring multiple separate burners

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flame rings are arranged concentrically with smaller flame rings nested within larger ones (first flame ring inside second, second inside third). This nested arrangement allows multiple heating zones to coexist in a compact single-burner configuration, providing power range adjustment without increasing overall device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If a single gas burner with multiple flame rings is used to provide different heating power levels, then the device complexity is reduced, but the combustion efficiency may deteriorate due to insufficient air supply

Engineering Contradiction:
Improveburner structureVSAvoidcombustion efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

Air inlets are positioned below each flame ring to pre-supply primary air before combustion. This preliminary air supply ensures that each flame ring has adequate oxygen for complete combustion, preventing energy loss and maintaining high combustion efficiency in the multi-ring configuration

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Each flame ring has its own dedicated air inlet providing localized primary air supply. This local quality approach ensures that each combustion zone receives appropriate air-gas mixture independently, optimizing combustion efficiency for each flame ring while maintaining the simplified single-burner structure

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If adjacent flame rings are placed close together to save space, then the device compactness is improved, but the combustion process deteriorates due to insufficient secondary aeration

Engineering Contradiction:
Improveburner footprintVSAvoidcombustion process
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

Air gaps are introduced as intermediary spaces between adjacent flame rings. These gaps act as channels for secondary air to reach the combustion zones, enabling complete combustion without requiring large spacing between flame rings, thus maintaining compactness while improving combustion efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If high-power heating is provided for multiple large-sized cookware simultaneously, then the productivity is improved, but the heating power range capability deteriorates in conventional burners

Engineering Contradiction:
Improveheating capacityVSAvoidpower level adjustment
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The burner system dynamically adjusts heating power by selectively activating different combinations of flame rings. This dynamic control allows the single burner to adapt to different cooking requirements, providing both high-power capability for multiple large cookware and lower power settings for smaller vessels, thus resolving the contradiction between productivity and adaptability

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible heating power adjustment from low to high, enhancing cooking efficiency by providing multiple power stages and improving combustion through secondary aeration, allowing for simultaneous high-power heating of multiple cookware.

Implementation Method 1

Each gas injector is associated with one of said pipes for providing gas into said pipe, said pipe being adapted to receive primary air in the area of the injection holder and to provide a combustion mixture of gas and primary air

Methodology Applied
Scientific EffectMixing:

Implementation Method 2

Based on said air gaps, secondary aeration is provided which increases the effectivity of the combustion process

Methodology Applied
Scientific EffectSecondary aeration: Aeration

Implementation Method 3

said burner crown assembly enables an air flow below an outer chamber in order to provide air to said air gaps. So, in other words, air is sucked below the bottom wall portion of the burner crown assembly

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 4

provide a combustion mixture of gas and primary air to one of said flame rings

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11268700B2Gas burner and hob comprising a gas burner
Publication Date: 2022.03.08 ELECTROLUX APPLIANCES
  • US11268700B2 patent drawing
  • US11268700B2 patent drawing
  • US11268700B2 patent drawing

AI summary

The invention relates to a gas burner comprising: —an injection holder (2) with at least three gas injectors (2.1, 2.2, 2.3); —a burner crown assembly (3), the burner crown assembly comprising at least three flame rings (FR1, FR2, FR3) with different sizes, the burner crown assembly further comprising at least three chambers (CH1, CH2, CH3) and at least three pipes (3.1.1, 3.1.2, 3.1.3), each pipe being fluidly coupled with a single chamber; wherein each gas injector is associated with one of said pipes for providing gas into said pipe, said pipe being adapted to receive primary air in the area of the injection holder and to provide a combustion mixture of gas and primary air to one of said flame rings of the burner crown assembly. In addition, adjacent flame rings are separated from each other based on an air gap (AG1, AG2) provided between said adjacent flame rings.