Footrest extension device, frame and chair having the same

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Solution Overview

Problem

Existing footrest extension devices for chairs suffer from poor stability due to complex structures and mismatched joints, leading to inaccurate motion trajectories and excessive wear, which results in failure over time.

Innovation Solution

The implementation of a footrest extension device comprising multiple connecting rods forming five interconnected four-bar mechanisms, driven by a rocker arm and transmission system, ensuring precise and consistent motion trajectories and reducing wear by preventing excessive folding and collision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a complex structure with many elements is used in the footrest extension device, then the footrest can be extended and retracted, but the stability during operation deteriorates and joints experience excessive wear

Engineering Contradiction:
Improveextension and retraction functionVSAvoidoperational stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The footrest extension device is divided into multiple connecting rods (first through eighth connecting rods) that form separate four-bar mechanisms. Each mechanism segment handles a specific portion of the motion trajectory, allowing the complex extension and retraction function to be broken down into manageable, stable segments that reduce overall system complexity and improve reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate connecting rods (third, fourth, fifth, sixth, seventh connecting rods) that act as mediators between the driving device and the footrest platform. These intermediate elements transmit motion through precisely designed four-bar mechanisms, ensuring smooth transitions and reducing direct stress on joints, thereby improving operational stability and reducing wear.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the structure is simplified to improve stability, then wear is reduced, but the motion trajectory accuracy deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidmotion trajectory accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs dynamic four-bar mechanisms where the connecting rods are arranged to naturally guide the footrest platform along a predetermined motion trajectory. The dynamic configuration of these mechanisms ensures that as the footrest extends and retracts, it follows an accurate path while maintaining structural stability, resolving the contradiction between simplicity and precision.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If traditional joint connections are used, then the device is easier to manufacture, but the joints experience excessive wear and failure over time

Engineering Contradiction:
Improvejoint connection simplicityVSAvoidjoint service life
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The patent optimizes the geometric parameters of the four-bar mechanisms, including the lengths and angles of connecting rods, to achieve precise motion trajectories. By carefully selecting and adjusting these parameters during the design phase, the joints operate under optimized conditions that minimize wear while maintaining ease of manufacture through standard connecting rod configurations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances stability and response sensitivity, maintaining consistent motion trajectories and reducing wear, thereby improving the overall performance and longevity of the footrest extension device.

Implementation Method 1

The first connecting rod is connected to a main frame, and pivotally connected to the second connecting rod and the third connecting rod, respectively. The second connecting rod is connected to the main frame, and pivotally connected to the fourth connecting rod.

Methodology Applied
Scientific EffectRotation:

Data Source

PatentUS11617446B2Footrest extension device, frame and chair having the same
Publication Date: 2023.04.04 ZHANG XIAOZHAO
  • US11617446B2 patent drawing
  • US11617446B2 patent drawing
  • US11617446B2 patent drawing

AI summary

A footrest extension device for a chair includes eight connecting rods: a first connecting rod is connected to a main frame, and pivotally connected to a second connecting rod and a third connecting rod, respectively; the second connecting rod is connected to the main frame, and pivotally connected to a fourth connecting rod; the third connecting rod is pivotally connected to the fourth connecting rod, a sixth connecting rod and a eighth connecting rod, respectively; a fifth connecting rod is pivotally connected to the fourth connecting rod and the sixth connecting rod, respectively; the sixth connecting rod is pivotally connected to a seventh connecting rod; the seventh connecting rod is pivotally connected to the eighth connecting rod; and the second connecting rod, driven by a driving device, drives the other connecting rods to move, so the footrest extension device is folded or extended.