Multi-rotor turbine in-plane vibration damping

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Solution Overview

Problem

Multi-rotor wind turbines face increased fatigue and reduced lifespan due to side-to-side motion, which existing dampening techniques do not adequately address, especially considering the unique angled trajectories of rotors mounted laterally on arms extending from a common tower.

Innovation Solution

A system comprising a controller that uses sensors to generate signals for in-plane motion, determining pitch offsets to produce rotating or oscillating forces in the rotor plane, accounting for both lateral and vertical displacements, thereby counteracting side-to-side motion by adjusting blade pitch angles to optimize dampening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If multiple rotors are mounted laterally on arms extending from a common tower, then reduced component, installation, and transportation costs are achieved, but side-to-side motion increases fatigue and reduces lifespan

Engineering Contradiction:
Improvecomponent, installation, and transportation costsVSAvoidfatigue and lifespan
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The system uses active vibration control by generating counter-vibrations through blade pitch adjustments. The controller produces an in-plane force with a phase dependent on the rotor assembly trajectory to counteract the side-to-side motion, effectively using mechanical vibration principles to reduce fatigue on the tower structure while maintaining the multi-rotor configuration

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The system dynamically changes the pitch angle parameter of the blades based on detected in-plane motion. By adjusting the pitch offsets in real-time according to the rotor assembly's trajectory, the system modifies aerodynamic forces to counteract side-to-side motion, thereby reducing fatigue without changing the physical structure

Inventive Principle:
Principle #35Parameter changes

2Reliability

If existing side-to-side tower dampening techniques are applied to multi-rotor turbines, then some dampening effect is achieved, but the unique angled trajectories of laterally mounted rotors are not adequately addressed

Engineering Contradiction:
Improvetower dampeningVSAvoidadaptability to angled rotor trajectories
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system applies different pitch offsets to individual blades based on their specific position and the rotor assembly's angled trajectory. Rather than uniform dampening, the control strategy tailors the in-plane force generation to the local conditions of each rotor assembly's motion, making the dampening effective for the unique geometry of laterally mounted rotors

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system uses dynamic pitch adjustment rather than static dampening. The pitch offsets are continuously modified based on real-time detection of in-plane motion and the rotor assembly's trajectory, allowing the system to adapt to the dynamic angled paths that laterally mounted rotors follow during side-to-side motion

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces moment fatigue in multi-rotor wind turbines by generating forces that counteract side-to-side motion, extending the lifespan and operational efficiency of the turbines.

Implementation Method 1

determine pitch offsets for controlling pitch angles of the plurality of blades of the first rotor assembly to produce an in-plane force in the form of a rotating or an oscillating force in the rotor plane

Methodology Applied
Scientific EffectAerodynamic force: Aerofoil

Data Source

PatentEP4090845B1Damping of in-plane vibrations in multi-rotor structures
Publication Date: 2024.07.03 VESTAS WIND SYSTEMS AS
  • EP4090845B1 patent drawingFigure 1
  • EP4090845B1 patent drawingFigure 2
  • EP4090845B1 patent drawingFigure 3

AI summary

Embodiments herein describe in-plane vibration damping techniques for MR turbines. The MR turbines can include arms that extend from a common tower and support multiple rotors. Because the rotors are disposed laterally away from the tower, side-to-side motion of the tower causes the rotors to have an angled trajectory that includes both lateral and vertical displacement. In addition, a rotor disposed on one side of the tower in MR turbine can have a very different trajectory than a rotor disposed on the opposite side of the tower. To account for the vertical displacement and the different trajectories, in one embodiment, a controller can use different phase offsets for each rotor when calculating pitch offsets for performing in-plane vibration damping. In another embodiment, the controller can use both the lateral and vertical accelerations of the rotors to identify the pitch offsets for the rotors to perform in-plane vibration damping.