Multi-Row Heat Pipe Unit With Oblique Paths for Uniform Heat Absorption

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Solution Overview

Problem

Non-uniform heat absorption by fluid in heat pipes due to temperature differences caused by the flow rate and direction of exhaust gas in waste heat recovery boilers, leading to performance degradation.

Innovation Solution

The heat pipes are arranged in multiple rows along the direction of exhaust gas flow and connected using oblique and intersecting connection pipes, forming a zigzag or intersecting pattern, ensuring uniform heat exchange and absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If heat pipes are arranged in multiple rows along exhaust gas flow direction, then heat exchange efficiency is improved, but temperature distribution uniformity deteriorates due to upstream-downstream temperature differences

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidtemperature distribution uniformity
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The heat pipe system is segmented into multiple independent rows, each row functioning as a separate heat exchange unit. This segmentation allows independent fluid circulation paths for each row, enabling uniform heat absorption across all rows despite the temperature gradient in exhaust gas flow direction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-row linear arrangement to a multi-row spatial configuration. By arranging heat pipes in multiple rows and connecting them through connection pipes, the system creates a three-dimensional heat exchange network that distributes heat more uniformly across the entire system, overcoming the one-dimensional temperature gradient problem.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If connection pipes are arranged in parallel, then system complexity is reduced, but heat absorption uniformity deteriorates

Engineering Contradiction:
Improveconnection pipe arrangement complexityVSAvoidheat absorption uniformity
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The connection pipes are deliberately arranged in asymmetric, oblique configurations rather than simple parallel arrangements. This asymmetric design creates intersecting flow paths that distribute heat more evenly across different heat pipe rows, preventing the formation of hot spots and ensuring uniform heat absorption throughout the system.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement ensures consistent heat absorption and transfer throughout the system, preventing performance degradation of the waste heat recovery boiler.

Implementation Method 1

the plurality of heat pipes has a fluid which moves thereinside and exchanges heat with exhaust gas flowing out to an outside the casing part

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12422193B2Heat pipe unit and waste heat recovery boiler including same
Publication Date: 2025.09.23 DOOSAN ENERBILITY CO LTD
  • US12422193B2 patent drawing
  • US12422193B2 patent drawing
  • US12422193B2 patent drawing

AI summary

Proposed is a heat pipe unit and a waste heat recovery boiler including the same, wherein a heat pipe unit includes a plurality of heat pipes provided inside a casing part of a waste heat recovery boiler and a plurality of connection pipes connecting the plurality of heat pipes to each other. The heat pipes are disposed in a plurality of rows along a direction in which the exhaust gas flows. The connection pipes include a plurality of first connection pipes disposed in oblique directions and connecting the plurality of heat pipes disposed in corresponding front and rear side rows, and a plurality of second connection pipes connecting the plurality of heat pipes disposed in corresponding front and rear side rows and disposed not to be parallel with the plurality of first connection pipes.