Multi-Row Nozzle Timing for High-Speed High-Resolution Liquid Ejection

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Solution Overview

Problem

Existing liquid ejection devices struggle to achieve high-speed, high-concentration, and high-resolution recording due to limitations in nozzle arrangement and ejection cycle synchronization.

Innovation Solution

A liquid ejection device with multiple nozzle rows and a controller that alternately arranges dots by overlapping and timing the ejection cycles of nozzles in different rows to optimize recording modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If nozzles of the first nozzle row and the second nozzle row are shifted in the direction in which nozzles are arranged, then the nozzles do not overlap each other in the conveying direction, but it becomes difficult to shorten the ejection cycle of the driving signal

Engineering Contradiction:
Improvedot arrangement precisionVSAvoidejection cycle speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent divides the nozzle system into four separate nozzle rows (first, second, third, and fourth nozzle rows) instead of using two rows. This segmentation allows for independent control and timing of each row, enabling the system to overcome the limitation of overlapping ejection cycles while maintaining precise dot arrangement. Each nozzle row can be controlled independently to eject droplets at optimized intervals.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic ejection cycles with different start timings for different nozzle rows. By setting different start timings for the first and third nozzle rows, as well as for the second and fourth nozzle rows, the system creates a periodic pattern where ejection cycles overlap in a controlled manner. This periodic action allows for shortened ejection cycles while maintaining proper dot spacing through the alternating arrangement of droplets from different rows.

Inventive Principle:
Principle #19Periodic action

2Productivity

If dots are formed in all pixels in a high-speed printing mode with a first dot row and a second dot row shifted in the perpendicular direction, then the distance between dots in the perpendicular direction is increased, but high-resolution recording cannot be achieved

Engineering Contradiction:
Improveprinting speedVSAvoidrecording resolution
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent utilizes the perpendicular direction (conveying direction) as an additional dimension for dot arrangement. By arranging dots from different nozzle rows alternately in the perpendicular direction while maintaining their original arrangement in the first direction, the system achieves high-resolution recording without compromising printing speed. This dimensional approach allows dense dot packing in both directions simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent dynamically adjusts the ejection timing and dot arrangement based on the selected recording mode (high-speed mode or high-resolution mode). In high-speed mode, the system uses a first dot row arrangement with increased perpendicular spacing. In high-resolution mode, the system alternately arranges dots from multiple nozzle rows in both the first direction and perpendicular direction, dynamically optimizing the dot pattern to achieve finer resolution without sacrificing overall printing throughput.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-speed, high-concentration, and high-resolution recording by efficiently overlapping and timing the ejection cycles of nozzles, enhancing recording quality and speed.

Implementation Method 1

a piezoelectric element (3x) corresponding to each of the plurality of nozzles (N), the piezoelectric element (3x) being configured to apply ejection energy for ejecting liquid from the nozzle (N) corresponding thereto

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12528287B2Liquid ejection device, control method for controlling liquid ejection device, and computer readable medium
Publication Date: 2026.01.20 BROTHER KOGYO KK
  • US12528287B2 patent drawing
  • US12528287B2 patent drawing
  • US12528287B2 patent drawing

AI summary

A liquid ejection device includes a first nozzle row, a second nozzle row, a third nozzle row, and a fourth nozzle row each of which is a nozzle rows including a plurality of nozzles, a moving mechanism configured to move the plurality of nozzles and a recording medium relative to each other, a plurality of elements each of which is configured to apply ejection energy for ejecting liquid from corresponding one of the plurality of nozzles, a drive circuit configured to supply driving signals to the plurality of elements, and a controller. The controller is configured to alternately arrange a set of dots of the liquid ejected from the nozzles overlapping in the first nozzle row and the third nozzle row and a set of dots of the liquid ejected from the nozzles overlapping in the second nozzle row and the fourth nozzle row.