Multi-Sensor Field Data Transmission With Reduced Wiring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional measuring systems require extensive wiring for each measuring device, leading to increased costs for wiring work and complexity in installation and maintenance.

Innovation Solution

A field device equipped with multiple sensors, converters to process sensor data into physical quantities, and an information providing device that transmits data via radio signals, allowing for centralized data storage and statistical processing, reducing the need for individual wiring between sensors and recorders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a transmission line is connected between each measuring device and the recorder, then measured values can be transmitted reliably, but wiring costs and installation complexity increase

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple measuring devices (flowmeter, temperature sensor, pressure sensor, conductivity sensor, pH sensor) are merged into a single integrated field device housing, sharing common wiring and power supply. This consolidation reduces the number of transmission lines from multiple individual connections to a single unified connection, thereby reducing wiring costs and installation complexity while maintaining reliable data transmission from all sensors.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The field device is designed as a multi-functional unit that performs multiple measurement functions (flow, temperature, pressure, conductivity, pH) within a single device. This universal design allows one transmission line to carry data from multiple sensor types, eliminating the need for separate wiring for each measuring device and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple types of sensors are installed, then comprehensive measurement data can be obtained, but the number of transmission lines and wiring work increase

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple sensor types (flow, temperature, pressure, conductivity, pH) into a single integrated field device. This merging approach maintains comprehensive measurement capability while reducing installation complexity, as all sensors share common mounting infrastructure and a single transmission line connection to the recorder.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The field device internally segments different sensor functions into separate measurement modules while maintaining a unified external interface. This segmentation allows each sensor type to operate independently with its own processing circuitry, yet all data can be transmitted through a single consolidated connection, preserving versatility while simplifying installation.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11330350B2Field device and information providing method
Publication Date: 2022.05.10 YOKOGAWA ELECTRIC CORP
  • US11330350B2 patent drawing
  • US11330350B2 patent drawing
  • US11330350B2 patent drawing

AI summary

A field device according to one aspect of the present invention includes a plurality of types of sensors, at least one converter configured to acquire measured results of the plurality of types of sensors and to convert the measured results into measured information, the measured information being a physical quantity, and an information providing device configured to acquire and store the measured information from the at least one converter and to provide the stored measured information to an outside of the field device in a case that a predetermined condition is satisfied.