Multi-sided Heat Sink PCB Module for Compact Thermal Management
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Solution Overview
Problem
Conventional multilayer PCBs face inefficiencies in heat dissipation, leading to a complex and bulky structure due to ineffective heat discharge from internal circuit patterns and the additional heat radiation structures on the surface.
Innovation Solution
A multilayer PCB module with a multi-directional heat radiation structure, featuring a heat radiation plate layer with electrically insulating plates and upper/lower cases that facilitate thermal contact between heat poles and electronic circuit elements, allowing for rapid heat discharge to the outside while maintaining compactness and slimness.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a heat radiation structure is installed on the surface of the multilayer PCB, then heat discharge capability is improved, but the device complexity and volume increase
Solution Approach 1:
The patent combines the heat radiation function with the PCB substrate itself by integrating heat radiation plates into the PCB layers. The heat radiation plates are embedded within the PCB structure and thermally connected to circuit patterns through thermal conduction paths, eliminating the need for separate surface-mounted heat radiation structures. This merging approach maintains heat discharge capability while reducing structural complexity and volume.
Solution Approach 2:
The patent transitions from two-dimensional surface heat radiation to three-dimensional internal heat radiation by placing heat radiation plates within the PCB layers. Heat is radiated from multiple internal surfaces in different directions (upward, downward, and laterally) rather than from a single surface plane, enabling effective heat discharge without increasing external dimensions or adding surface-mounted components.
2Productivity
If PCBs are stacked in sequence to form multilayer structure, then circuit integration is improved, but heat discharge from internal circuit patterns deteriorates
Solution Approach 1:
The patent divides the heat radiation function across multiple segments within the PCB stack. Each PCB layer contains heat radiation plates that independently radiate heat from their respective positions. This segmentation allows heat from internal circuit patterns to be discharged at multiple levels and locations within the multilayer structure, preventing heat accumulation while maintaining high circuit integration.
Solution Approach 2:
The patent introduces heat radiation plates as intermediary elements between circuit patterns and the external environment. These plates are thermally coupled to circuit patterns through thermal conduction paths and radiate heat in multiple directions, serving as mediators that efficiently transfer heat from internal circuits to the surroundings without requiring the circuits themselves to be exposed on the surface.
3Temperature
If additional heat radiation structures are added to the PCB, then heat discharge is improved, but the volume and compactness deteriorate
Solution Approach 1:
The patent merges the heat radiation function with the existing PCB structure by embedding heat radiation plates within the PCB layers. This eliminates the need for additional external heat radiation structures, maintaining heat discharge efficiency while avoiding any increase in module volume. The heat radiation plates utilize the same space already occupied by the PCB.
Solution Approach 2:
The patent nests heat radiation plates within the PCB layers, similar to nested dolls. The heat radiation plates are positioned inside the PCB structure rather than being attached externally, allowing the heat radiation function to be contained within the existing volume. This nesting approach enables effective heat discharge without increasing the overall module dimensions.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances cooling efficiency, reduces the internal volume, and achieves a more compact and slim PCB module design by effectively transmitting and discharging heat through multiple paths, as demonstrated by a 30-40% increase in heat radiation efficiency and a significant reduction in module volume.
Implementation Method 1
a first heat pole configured to be in thermal contact with an electronic circuit element mounted on the upper PCB or the lower PCB; and a second heat pole configured to be in thermal contact with an inner surface of at least one of the upper and lower cases
Data Source
AI summary
An embodiment of the present invention provides a PCB module comprising: a multilayer PCB assembly including a heat dissipation plate layer, and an upper PCB and a lower PCB which are attached to the upper surface and the lower surface of the heat dissipation plate layer, respectively; and an upper case and a lower case for covering the upper side and the lower side of the multilayer PCB assembly, respectively, wherein the heat dissipation plate layer includes a plurality of electrically insulating heat dissipation plates arranged on the same plane, and at least one of the plurality of heat dissipation plates comprises: a first heat pole in thermal contact with an electronic circuit element mounted on the upper PCB or the lower PCB; and a second heat pole in thermal contact with the inner surface of at least one of the upper and lower cases.


