Multi-Size Open-End Wrench Head Design

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Solution Overview

Problem

Existing hand-held tools, such as wrenches, require multiple tools to accommodate various fastener sizes, leading to inefficiency and clutter, as they often consist of multiple parts and are not easily adaptable for different tasks.

Innovation Solution

A multiple-use open-end wrench with a single elongated handle featuring a wrenching head that includes multiple graduated opening portions, allowing it to accommodate three different sized fasteners by varying the depth and separation of jaw surfaces, enabling the tool to function as a single unit for various sizes of square and hexagonal fasteners.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple individual wrenches are used to accommodate various fastener sizes, then each wrench can be optimized for its specific size, but the number of tools increases and efficiency decreases

Engineering Contradiction:
Improveability to accommodate various fastener sizesVSAvoidnumber of tools required
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wrench head is designed with a single opening that contains multiple graduated opening portions, allowing one wrench to perform the function of multiple wrenches with different sizes. The opening portions are arranged to accommodate different fastener sizes (e.g., 3/8 inch, 7/16 inch, 1/2 inch hexagonal fasteners) within a single tool body,实现多功能性

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The opening in the wrench head is segmented into multiple distinct opening portions, each with specific dimensions tailored for different fastener sizes. This segmentation allows the single opening to effectively function as multiple separate openings would in traditional multi-wrench sets

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If tools are designed with interchangeable heads and ends, then versatility is improved, but the tool consists of more than one part

Engineering Contradiction:
Improveability to perform various sizes of workVSAvoidnumber of parts
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple opening portions that would traditionally require separate wrench heads into a single integrated opening structure. This merging eliminates the need for interchangeable heads while maintaining the ability to accommodate various fastener sizes, reducing the tool to a single-piece construction

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11154966B1Multiple use open-end wrench
Publication Date: 2021.10.26 JIMMY-WRENCH INC
  • US11154966B1 patent drawing
  • US11154966B1 patent drawing
  • US11154966B1 patent drawing

AI summary

The invention provides a multiple use open-end wrench with an elongate handle having a proximal end, an opposing distal end and a longitudinal axis extending therebetween, and a first wrenching head arranged at the proximal end of the elongated handle formed with an opening for receiving and turning a plurality of varying sized fasteners. The opening is formed by opposing left and right jaws with opposing parallel left and right jaw surfaces, the opening having a fixed length L in the aggregate that extends from an end tip of the proximal end substantially in parallel with the opposing parallel jaw surfaces.