Multi-source Battery Charging Circuit for Voltage Leveling

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Solution Overview

Problem

Existing charging methods for secondary batteries face challenges in accurately reducing power source voltage during constant voltage charging and leveling cell voltages in parallel connection, due to the use of a single power source and diodes as switches.

Innovation Solution

A charging method and device that utilize different power sources for serial and parallel connections, with a voltage measuring pin to ensure accurate voltage measurement and prevent short circuits, allowing for precise control of charging modes by switching between constant current and constant voltage charging based on measured voltage differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single power source is used for both serial and parallel charging, then device complexity is reduced, but voltage measurement accuracy during constant voltage charging deteriorates

Engineering Contradiction:
Improvenumber of power sourcesVSAvoidvoltage measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides the charging function into two separate power sources: a first power source for serial constant current charging and a second power source for parallel constant voltage charging. This segmentation allows each power source to be optimized for its specific charging mode, with the second power source providing accurate voltage control during parallel charging without being constrained by the requirements of serial charging.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If diodes are used as switches for switching between serial and parallel connections, then device complexity is reduced, but voltage leveling among cells in parallel connection deteriorates

Engineering Contradiction:
Improveswitching mechanismVSAvoidvoltage leveling accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent incorporates voltage measurement pins that continuously monitor the voltage of each cell during charging. This feedback mechanism allows the system to detect voltage differences among cells in parallel connection and adjust the charging current distribution accordingly, ensuring accurate voltage leveling that cannot be achieved with passive diode switches alone.

Inventive Principle:
Principle #23Feedback

3Productivity

If voltage measuring pin contacts terminal after conductive pin, then charging speed is maintained, but short circuit risk increases

Engineering Contradiction:
Improvecharging speedVSAvoidshort circuit prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent designs the voltage measuring pin to contact the cell terminal before the conductive pin during the charging process. This preliminary action ensures that voltage measurement is established before full charging current is applied, allowing the system to detect and respond to abnormal voltage conditions before they can cause short circuits or damage, while maintaining charging efficiency.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10700535B2Charging method and charging device including multiple voltage sources
Publication Date: 2020.06.30 TOYOTA JIDOSHA KK
  • US10700535B2 patent drawing
  • US10700535B2 patent drawing
  • US10700535B2 patent drawing

AI summary

A charging method of a secondary battery having plural cells includes: connecting the plural cells in series and conducting constant current charging by a first power source; measuring voltages of the plural cells; and connecting the plural cells in parallel and conducting constant voltage charging by a second power source, a voltage of which is lower than a voltage of the first power source, in the case where a measured voltage difference among the plural cells is smaller than a specified value.