Multi-Source Water Heater Design for Reduced Energy Cost and Heat Loss

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Solution Overview

Problem

Existing water heaters are inefficient in reducing energy costs for both end users and suppliers, as they primarily rely on a single power source, leading to high energy consumption and costs.

Innovation Solution

A water heater system with multiple heating elements, including a first element in the inlet pipe powered by a utility source, a second element in the outlet pipe powered by renewable energy, and an optional third element powered by backup sources like batteries or wind turbines, allowing for efficient temperature maintenance and energy savings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a single power source is used to heat water, then the system is simple to operate, but energy costs are high

Engineering Contradiction:
Improveenergy costVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The heating system is divided into multiple independent heating elements (first heating element in inlet pipe, second heating element in outlet pipe, third heating element in bypass pipe) that can operate independently or in combination, allowing selective use of different power sources to reduce energy costs while maintaining system functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The water heater system is designed to accept multiple power sources (utility power, renewable energy sources, backup power sources) and can switch between them automatically, making the system universally adaptable to different energy availability conditions while maintaining consistent water heating performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If multiple heating elements are used, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidnumber of heating elements
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The heating function is segmented across three separate heating elements positioned at different locations (inlet pipe, outlet pipe, bypass pipe), allowing each element to address specific heating needs and reduce energy losses in different parts of the system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bypass pipe with the third heating element acts as an intermediary pathway that allows cold water to be heated before entering the main tank, reducing the energy burden on the primary heating elements and improving overall energy efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If water is heated to high temperature, then user comfort is improved, but heat loss increases

Engineering Contradiction:
Improvewater temperatureVSAvoidheat loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The first heating element pre-heats incoming cold water before it enters the main heating zone, reducing the temperature differential and subsequent heat losses from the storage tank while still achieving the desired final water temperature

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces energy costs by utilizing diverse power sources, maintaining optimal water temperature efficiently, and minimizing heat loss, while ensuring continuous operation during power outages.

Implementation Method 1

The first heating element draws energy from a first power source to heat water to a first temperature

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The second heating element draws power from a second power source to heat water from the first temperature to a second temperature

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12385669B2Water heater for heating water using various power sources and enhancing energy savings
Publication Date: 2025.08.12 BULLICK ROBERT L
  • US12385669B2 patent drawing
  • US12385669B2 patent drawing
  • US12385669B2 patent drawing

AI summary

A water heater and a method for heating water using various power sources and enhancing energy savings are disclosed. The water heater includes a first heating element within an inlet pipe. The first heating element draws energy from a first power source to heat water to a first temperature. The water heater further includes a second heating element within an outlet pipe. The second heating element draws power from a second power source to heat water from the first temperature to a second temperature. Optionally, when the second power source is unavailable or insufficient, then the second heating element draws power from a third power source to heat water from the first temperature to the second temperature.