Multi-Spacer Gate Structure for DRAM Doping Precision

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Solution Overview

Problem

The challenge in semiconductor manufacturing is to reduce the size of DRAM memory cell area and peripheral regions while maintaining the electrical properties of the semiconductor device, particularly in forming spacers and doped regions, as existing methods struggle to properly form heavily doped regions due to proportional reduction in spacer thickness.

Innovation Solution

The method involves forming spacers through multiple cycles of depositing and patterning dielectric layers, allowing for the definition of lightly doped regions and ensuring proper formation of heavily doped regions within the substrate by controlling spacer dimensions, which is achieved by using at least two cycles of dielectric layer deposition and etching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If spacer thickness is reduced proportionally with device miniaturization, then memory cell area is reduced, but heavily doped regions cannot be properly formed

Engineering Contradiction:
Improvememory cell areaVSAvoidheavily doped region formation
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The spacer formation process is segmented into multiple cycles, with each cycle forming a portion of the final spacer structure. This allows the total spacer thickness to be built incrementally, ensuring that even though the final spacer is thin, the doping process can still achieve proper heavily doped region formation by controlling the timing and conditions of dopant introduction during the multi-cycle process.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If multiple cycles of dielectric layer deposition and etching are used, then spacer dimension control is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvespacer dimensionVSAvoidmanufacturing process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The spacer structure is formed through nested cycles of deposition and etching, where each cycle builds upon the previous one. The dielectric layers are deposited and patterned in a nested sequence, with each cycle contributing a specific portion of the final spacer structure. This nested approach allows for precise dimensional control while organizing the complex manufacturing process into repeatable, modular units.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the size of spacer structures and ensures the proper formation of doped regions, enhancing the electrical properties of the semiconductor device by maintaining the required dimensions and profiles of the spacer structures.

Implementation Method 1

a first dielectric layer is formed on the gate electrode and the substrate

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 2

The first spacer includes dopants

Methodology Applied
Scientific EffectIon Implantation: Ion Implantation

Data Source

PatentUS20240258405A1Semiconductor device including multiple spacers and a method for preparing the same
Publication Date: 2024.08.01 NAN YA TECH
  • US20240258405A1 patent drawing
  • US20240258405A1 patent drawing
  • US20240258405A1 patent drawing

AI summary

A semiconductor device and a method for preparing the same are provided. The semiconductor device includes a substrate, a gate electrode, a first spacer, and a second spacer. The gate electrode is disposed on the substrate. The first spacer is disposed on a sidewall of the gate electrode. The second spacer covers the first spacer. The first spacer includes dopants.