Multi-Speaker Audio Processing for Voice Coil Temperature Control

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Solution Overview

Problem

Multi-way loudspeakers face thermal damage due to heat dissipation from electrical power, which existing technologies fail to adequately address, especially when using separate amplifiers for each speaker with different characteristics.

Innovation Solution

An audio processing system that estimates voice coil temperatures of each speaker and modifies signal powers in specific frequency regions to control temperature, allowing a multi-way speaker system to be driven from a single amplifier while maintaining audio quality and preventing overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electrical power is applied to loudspeakers to produce acoustical energy, then audio output is improved, but heat dissipation causes thermal damage and reliability deterioration

Engineering Contradiction:
Improveaudio output powerVSAvoidspeaker reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system performs preliminary temperature estimation and signal modification before thermal damage occurs. The audio processing system continuously monitors temperature of voice coils and pre-adjusts signal powers in specific frequency regions corresponding to each speaker's passband, preventing overheating before it causes reliability issues

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback control by continuously estimating voice coil temperatures based on speaker impedance measurements and using this information to dynamically adjust signal powers. The temperature estimation feedback loop allows the system to maintain speakers within safe operating temperatures while maximizing audio output

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If separate amplifiers are used for each speaker in multi-way systems, then audio quality is improved, but device complexity increases

Engineering Contradiction:
Improveaudio qualityVSAvoidamplifier system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies universality by enabling a single amplifier to perform the functions previously requiring multiple dedicated amplifiers. The audio processing system processes signals for multiple speakers with different characteristics through a single amplifier channel, using digital signal processing to provide speaker-specific adjustments without requiring separate physical amplifiers for each speaker

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The audio processing system acts as an intermediary between the single amplifier and multiple speakers. It processes the amplifier's output signal to provide speaker-specific adjustments for each loudspeaker in the multi-way system, enabling the single amplifier to effectively drive multiple speakers with different characteristics as if separate amplifiers were used

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If signal power is increased to prevent thermal damage, then reliability is improved, but audio quality may deteriorate due to signal attenuation

Engineering Contradiction:
Improvespeaker protectionVSAvoidaudio quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The system applies local quality by making targeted adjustments to signal power in specific frequency regions rather than uniformly attenuating the entire audio signal. The audio processing system modifies signal powers in frequency regions corresponding to each speaker's passband individually, maintaining audio quality in frequencies that do not require attenuation while protecting speakers in frequency regions where thermal management is needed

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively controls voice coil temperatures in multi-way loudspeaker systems, enabling safe operation and maintaining audio quality by selectively attenuating or amplifying signal frequencies based on temperature thresholds, thus preventing damage from overheating.

Implementation Method 1

determining a temperature value for each of the first speaker and the second speaker... determining a value of voice coil temperature of the first speaker and the second speaker from the estimated currents

Methodology Applied
Scientific EffectSpeaker impedance estimation for temperature determination:

Implementation Method 2

Loudspeakers are devices that convert electrical energy into acoustical energy

Methodology Applied
Scientific EffectElectrical to acoustic energy conversion:

Implementation Method 3

much of the electrical power that is applied to the loudspeaker results in heat dissipation... The two loudspeakers may have currents i1 and i2 flowing into their voice coils and dissipating power, which results in heating of the voice coils

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3177034B1Audio processing system for temperature estimation of multiple loudspeakers
Publication Date: 2023.10.11 NXP BV
  • EP3177034B1 patent drawingFigure 1~2
  • EP3177034B1 patent drawingFigure 3~4
  • EP3177034B1 patent drawingFigure 5

AI summary

An audio processing system for a multi-speaker system having a speaker and a further speaker coupled to the output of an amplifier is described. The audio processing system includes a temperature calculation module configured to determine a voice coil temperature value of at least one of the speaker and the further speaker, each of the speaker and the further speaker having a respective amplifier-output-voltage-to-current transfer function comprising at least one speaker passband; an audio processor having a first input for receiving an audio signal, a second input coupled to the temperature calculation module and an output for outputting a processed audio signal; wherein the audio processor is configured to selectively alter the amplitude of one or more frequencies of the audio signal within the speaker passband of at least one of the speaker and the further speaker in dependence of the voice coil temperature value of at least one of the speaker and the further speaker. The audio processing system may allow temperature control of multiple speakers using a single amplifier.