Multi-Specialty Fluid Pump With Automatic Cassette Recognition
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Solution Overview
Problem
Existing fluid pump systems for surgical operations are limited by the need for multiple specialized pumps for different surgical specialties, lacking a modular system that can adapt to various fluid pumping needs based on interchangeable cassettes.
Innovation Solution
A modular fluid pump system with a universal pump console that recognizes interchangeable pump cassettes through sensors, adjusting motor parameters like speed, direction, and timing based on the cassette identifier to provide the appropriate pumping mechanism for different surgical specialties.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple specialized pump systems are used for different surgical specialties, then each specialty receives appropriate fluid handling, but the number of pump consoles increases and space is wasted
Solution Approach 1:
The pump console is designed with a universal interface that can accept different types of pump cassettes (centrifugal, peristaltic, syringe pumps) through a standardized coupling mechanism. The console automatically detects the cassette type via sensors and adjusts operating parameters accordingly, enabling one console to perform multiple surgical pumping functions.
Solution Approach 2:
The pump system is divided into two independent modules: a reusable pump console and disposable pump cassettes. The cassette contains the specialty-specific pumping mechanism while the console provides universal control. This segmentation allows the console to remain simple while the cassettes provide specialty functionality.
2Device complexity
If a universal pump console is used for multiple specialties, then the number of consoles is reduced, but the system must accurately identify and adapt to different cassette types
Solution Approach 1:
The system replaces manual identification of cassette types with automated sensor detection. Hall Effect sensors detect magnetic identifiers on cassettes, and RFID sensors read electronic tags, eliminating the need for manual configuration and reducing detection errors.
Solution Approach 2:
A cassette identifier (magnetic or electronic tag) serves as an intermediary between the physical cassette and the console's detection system. This identifier carries information about the cassette type, allowing the sensor to automatically recognize and configure the appropriate pumping parameters.
3Loss of time
If the pump console automatically adjusts motor parameters based on cassette identifier, then setup time is reduced, but the sensor detection system becomes more complex
Solution Approach 1:
The sensor detection and motor parameter adjustment occur automatically as soon as the cassette is inserted, before the surgeon begins the procedure. The system pre-configures all pumping parameters based on cassette identification, eliminating setup time during the actual surgical procedure.
Solution Approach 2:
The pump system performs self-configuration by automatically detecting the cassette type and adjusting its own operating parameters without requiring manual intervention. The microcontroller reads the cassette identifier and autonomously selects the appropriate motor speed, direction, and pumping mode.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables a single pump console to support multiple surgical specialties by adapting to different pump cassettes, reducing the number of consoles needed in an operating room while ensuring appropriate fluid handling for each specialty.
Implementation Method 1
the sensor is a Hall Effect sensor and the cassette identifier is a magnet
Implementation Method 2
the sensor is an RFID sensor and the cassette identifier is an RFID tag
Implementation Method 3
the pump cassette is a centrifugal pump cassette comprising an impeller
Implementation Method 4
the pump cassette is a peristaltic pump cassette comprising a plurality of rollers
Data Source
AI summary
The present disclosure is directed to a modular, multi-specialty pump system. The pump system includes a pump console with a motor and a sensor and a removable pump cassette attached to the pump console. The pump cassette includes a cassette identifier and the sensor can detect the cassette identifier and adjust at least one operating parameter of the motor depending on the detected cassette identifier of the pump cassette.


