Multi-speed Transmission with Planetary Gear Sets

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Solution Overview

Problem

Conventional automatic transmissions face challenges in efficiently transmitting power across a wide range of vehicle speeds, as some engines operate effectively only within a narrow speed range, requiring transmissions that can adapt to various speed ratios for optimal acceleration and fuel efficiency.

Innovation Solution

The proposed solution involves a configuration of four simple planetary gear sets with specific gear tooth numbers and the use of brakes and clutches to achieve nine forward and one reverse speed ratios, allowing for adaptive speed relationships among shafts through selective engagement of shift elements, enabling efficient power transmission across different vehicle speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a transmission uses a fixed number of gear ratios, then the structure is simple, but it cannot adapt to wide ranges of vehicle speeds and engine operating conditions

Engineering Contradiction:
Improveadaptability to vehicle speedsVSAvoidtransmission structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The transmission is divided into multiple planetary gear sets (first, second, third, and fourth planetary gear sets) that can be independently engaged or disengaged. Each gear set provides specific gear ratios, and by selectively combining them, the transmission achieves multiple forward and reverse ratios without requiring a single complex gear train.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transmission uses controllable coupling elements (clutches and brakes) that can dynamically engage or disengage planetary gear sets based on operating conditions. This dynamic reconfiguration allows the transmission to adapt to different vehicle speeds and engine conditions, providing both acceleration and fuel efficiency across a wide operating range.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the transmission is designed for high-speed operation, then fuel efficiency is improved, but acceleration performance at low speeds deteriorates

Engineering Contradiction:
Improvefuel efficiencyVSAvoidacceleration capability
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The transmission provides multiple gear ratios that change the speed and torque parameters between engine and wheels. Lower gear ratios multiply torque for acceleration, while higher gear ratios reduce engine speed for fuel-efficient cruising. The system seamlessly transitions between these parameter settings based on vehicle speed and load conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9528573B2Multi-speed transmission
Publication Date: 2016.12.27 FORD GLOBAL TECH LLC
  • US9528573B2 patent drawing
  • US9528573B2 patent drawing
  • US9528573B2 patent drawing

AI summary

A multiple speed power transmission including: an input shaft, an output shaft, a first gearing assembly imposing a fixed linear speed relationship among five shafts, a second gearing assembly imposing a fixed linear speed relationship among three shafts, two clutches, and four brakes capable of producing nine forward speed ratios and one reverse speed ratio when clutches and brakes are applied in combinations of two.