Multi-Speed Transmission With Planetary Gearsets

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current multiple speed transmissions face challenges in achieving a wide range of gear ratios with improved performance, cost efficiency, responsiveness, and packaging constraints, limiting their effectiveness in various applications.

Innovation Solution

The design incorporates multiple planetary gearsets and torque-transmitting mechanisms that are selectively engageable in combinations to establish at least ten forward and one reverse speed ratio, allowing for flexible gear shifting and efficient power transmission through a complex arrangement of planetary gearsets and interconnecting members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple planetary gearsets and torque-transmitting mechanisms are used to achieve ten or more speed ratios, then the number of gear ratios is improved, but the device complexity increases

Engineering Contradiction:
Improvenumber of gear ratiosVSAvoidtransmission architecture complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The transmission system is divided into four distinct planetary gearsets (first, second, third, and fourth), each with sun gears, ring gears, and carrier members. This segmentation allows independent control and engagement of different gear elements through six separate torque-transmitting mechanisms, enabling the achievement of ten or more forward speed ratios and reverse speed ratios while managing complexity through modular organization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The planetary gearsets share common components and interconnections. For example, the ring gear of the first planetary gearset is continuously interconnected with the sun gear of the third planetary gearset, and the carrier member of the second planetary gearset is interconnected with the sun gear of the third planetary gearset. This multi-functionality allows the same components to serve multiple gear ratio functions, reducing the need for entirely separate mechanisms for each ratio

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If six torque-transmitting mechanisms are selectively engaged in combinations, then the versatility of speed ratios is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvespeed ratio combinationsVSAvoidgear shifting control
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The six torque-transmitting mechanisms are designed to be selectively engaged and disengaged during operation, allowing dynamic transition between different speed ratios. The continuous interconnections between planetary gearset components enable smooth shifting by progressively engaging or disengaging torque paths without requiring complete disassembly or complex manual intervention

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The interconnecting members serve as intermediaries between the planetary gearsets. For example, the continuous interconnection between the ring gear of the first planetary gearset and the sun gear of the third planetary gearset, and between the carrier member of the second planetary gearset and the sun gear of the third planetary gearset, facilitates automatic torque transmission and simplifies the control logic for achieving desired speed ratios

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9470293B1Multi-speed transmission
Publication Date: 2016.10.18 ALLISON TRANSMISSION INC
  • US9470293B1 patent drawing
  • US9470293B1 patent drawing
  • US9470293B1 patent drawing

AI summary

The present disclosure provides a multiple speed transmission having an input member, an output member, a plurality of planetary gearsets, a plurality of interconnecting members and a plurality of torque-transmitting mechanisms. Each of the plurality of planetary gearsets includes a sun gear, a ring gear, and a carrier member with pinion gears. The input member is continuously interconnected with at least one member of one of the plurality of planetary gear sets, and the output member is continuously interconnected with another member of one of the plurality of planetary gear sets. At least ten forward speeds and one reverse speed are achieved by the selective engagement of the plurality of torque-transmitting mechanisms.