Multi-Spiral Layer Common Mode Filter for High Impedance

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Solution Overview

Problem

Existing thin film common mode filters face challenges in achieving higher common mode impedance and adjustable cutoff frequencies without increasing space, making them less suitable for portable electronic devices.

Innovation Solution

A common mode filter with a multi-spiral layer structure, comprising multiple coils connected in series and separated by insulating layers, where at least one material layer includes magnetic material, allowing for increased impedance and adjustable cutoff frequencies without expanding the filter's footprint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number of windings is increased to achieve higher common mode impedance, then the common mode impedance is improved, but the space required for the filter increases

Engineering Contradiction:
Improvecommon mode impedanceVSAvoidfilter area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a planar winding structure to a three-dimensional multilayer structure. Multiple coil patterns are stacked across different layers (first, second, third, and fourth coil patterns) with insulating layers between them, enabling the filter to achieve higher impedance without increasing the lateral footprint. This vertical stacking in the Z-dimension resolves the contradiction between impedance and area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested configuration where multiple coil patterns are embedded within each other across different layers. The first and third coil patterns are connected in series, as are the second and fourth coil patterns, creating a compact nested arrangement that maximizes the effective winding count within a confined space, thereby increasing impedance without expanding the filter's external dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the coil structure is modified to achieve different cutoff frequencies, then the cutoff frequency is adjusted, but the structural complexity increases

Engineering Contradiction:
Improvecutoff frequency adjustmentVSAvoidcoil structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by varying the geometric parameters (such as trace width, spacing, and pattern dimensions) of specific coil patterns in different layers to achieve desired cutoff frequencies. Each coil pattern can be locally optimized with different dimensions while maintaining the overall multilayer structure, allowing frequency adjustment without requiring a complete redesign of the entire coil structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by modifying physical dimensions of the coil patterns (such as the width, length, and spacing of conductive traces) to adjust the inductance and resonant characteristics. By changing these geometric parameters in the coil patterns, the cutoff frequency can be tuned without fundamentally altering the multilayer spiral structure, thus achieving adaptability while controlling complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-spiral layer structure effectively increases common mode impedance and allows for easier adjustment of differential mode cutoff frequencies, enhancing filtering performance while maintaining a compact design suitable for portable electronics.

Implementation Method 1

When common mode current flows through the common mode filter, the two coils generate magnetic flux in the same direction such that the common mode filter exhibits high impedance

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

When common mode current flows through the common mode filter, the two coils generate magnetic flux in the same direction such that the common mode filter exhibits high impedance

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9007149B2Common mode filter with multi spiral layer structure and method of manufacturing the same
Publication Date: 2015.04.14 INPAQ TECHNOLOGY CO LTD
  • US9007149B2 patent drawing
  • US9007149B2 patent drawing
  • US9007149B2 patent drawing

AI summary

A common mode filter with a multi spiral layer structure includes a first coil, a second coil, a third coil connected in series with the first coil, a fourth coil connected in series with the second coil, a first material layer and a second material layer. The second coil is disposed between the first and third coils, and the third coil is disposed between the second and fourth coils. At least one of the first and second material layers comprises magnetic material. The first, second, third, and fourth coils are disposed between the first and second material layers.