Multi-Substrate SIW Structure for Low-Loss High-Power Transmission

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Solution Overview

Problem

Microstrip and stripline transmission structures suffer from lower power handling capability and greater energy loss due to their small size, limiting their integration with planar circuits.

Innovation Solution

A substrate integrated waveguide (SIW) with multiple substrates, featuring metal-less areas and strategically arranged metal holes, allows for flexible signal transmission across stacked substrates, enhancing power handling and reducing energy loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If microstrip and stripline structures are used for signal transmission, then the size of electronic components is reduced, but the power handling capability decreases and energy loss increases

Engineering Contradiction:
Improvesize of electronic componentsVSAvoidpower handling capability
Core Design Contradiction:
Volume of moving objectVSPower

Solution Approach 1:

The patent transitions from planar microstrip/stripline transmission to three-dimensional waveguide structure by stacking multiple substrates vertically. The SIW structure utilizes the vertical dimension with metal layers and holes penetrating through stacked substrates, enabling waveguide-mode transmission that maintains compact footprint while achieving high power handling capability through the volumetric EM field distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs composite construction by integrating multiple dielectric substrates with metal layers and metal holes to form a substrate integrated waveguide. This composite structure combines the advantages of planar integration with waveguide performance, achieving both compact size and high power handling through the synergistic combination of different materials and structural elements.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If microstrip and stripline structures are used for signal transmission, then the size of electronic components is reduced, but energy loss increases

Engineering Contradiction:
Improvesize of electronic componentsVSAvoidenergy loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent transitions from planar microstrip/stripline transmission to three-dimensional waveguide structure by stacking multiple substrates vertically. The SIW structure utilizes the vertical dimension with metal layers and holes penetrating through stacked substrates, enabling waveguide-mode transmission that maintains compact footprint while achieving low energy loss through the volumetric EM field distribution and reduced surface current effects.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If traditional waveguide structure is used, then power handling capability and energy loss performance are improved, but integration with planar circuits becomes more difficult

Engineering Contradiction:
Improvepower handling capabilityVSAvoidintegration with planar circuits
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent divides the waveguide structure into multiple discrete substrate layers, each with specific metal patterns and holes. This segmentation allows the waveguide to be constructed using standard PCB fabrication techniques, enabling modular assembly and integration with planar circuits while maintaining waveguide performance through the stacked configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges waveguide transmission principles with planar circuit fabrication techniques by integrating metal layers, dielectric substrates, and holes into a unified substrate integrated waveguide structure. This merging enables traditional waveguide performance to be achieved using conventional planar manufacturing processes, facilitating easy integration with planar circuits.

Inventive Principle:
Principle #5Merging (Combining)

4Loss of energy

If traditional waveguide structure is used, then energy loss is reduced, but integration with planar circuits becomes more difficult

Engineering Contradiction:
Improveenergy lossVSAvoidintegration with planar circuits
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent merges waveguide transmission principles with planar circuit fabrication techniques by integrating metal layers, dielectric substrates, and holes into a unified substrate integrated waveguide structure. This merging enables traditional waveguide low energy loss performance to be achieved using conventional planar manufacturing processes, facilitating easy integration with planar circuits.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SIW with multiple substrates enables flexible circuit design by allowing signal transmission in the same or different directions, improving power handling and reducing energy loss.

Implementation Method 1

the electromagnetic wave is transmitted between the first substrate and the second substrate through the first metal-less area and the second metal-less area

Methodology Applied
Scientific EffectElectromagnetic wave transmission: Waveguide

Data Source

PatentUS12537277B2Substrate integrated waveguide having multiple substrates
Publication Date: 2026.01.27 ALPHA NETWORKS INC
  • US12537277B2 patent drawing
  • US12537277B2 patent drawing
  • US12537277B2 patent drawing

AI summary

A substrate integrated waveguide having multiple substrate comprises a first substrate and a second substrate stacked with the first substrate, wherein metal layers are formed on opposite sides of the first substrate and opposite sides of the second substrate, a plurality of metal holes are formed between two metal layers of the same substrate to limit transmission paths of electromagnetic waves transmitted in the substrate, and areas having no metal therein are formed between the first and second substrates so that the electromagnetic waves could be transmitted between the first and second substrates thereby.