Multi-tapped Coil for Wireless Charging Detection and Efficiency

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Solution Overview

Problem

Current wireless charging systems face a power dissipation tradeoff between detection range and power transfer efficiency, particularly with the introduction of higher power standards like Qi 1.2, where finding an optimal inductance value is challenging, leading to incomplete charging and device discharge issues.

Innovation Solution

A wireless charging system that includes a controller coupled to a multi-tapped coil and rectifier, allowing selective configuration between detection and power receiving circuits, enabling efficient power delivery by adjusting signal levels and inductance values based on detected signal thresholds, and providing feedback to the transmitter for optimized power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a large inductance is used for signal detection, then detection range is improved, but power transfer efficiency deteriorates

Engineering Contradiction:
Improvedetection rangeVSAvoidpower transfer efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent implements a dynamic switching mechanism that changes the receiver coil configuration between two states: a first configuration with larger inductance for signal detection, and a second configuration with smaller inductance for power transfer. The controller switches between these configurations based on the operational phase (detection vs. charging), allowing the system to optimize for detection range during initialization and for power transfer efficiency during charging, thereby resolving the contradiction between these two parameters.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The receiver coil is divided into multiple segments or taps with different inductance values. The controller can selectively connect different portions of the coil to achieve different inductance settings. This segmentation allows the system to use a larger inductance portion for detection and a smaller inductance portion for power transfer, eliminating the need to choose a single fixed inductance value that compromises either detection range or power transfer efficiency.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If inductance is optimized for power transfer, then power transfer efficiency is improved, but detection range deteriorates

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoiddetection range
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The system dynamically adjusts the receiver coil inductance based on the operational requirements. During the detection phase, the controller configures the coil for larger inductance to maximize detection range. During the power transfer phase, the controller switches to a configuration with smaller inductance optimized for power transfer efficiency. This dynamic adaptation resolves the contradiction by allowing each parameter to be optimized at the appropriate time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The receiver coil is designed with multiple taps or segments that can be selectively connected to achieve different inductance values. One segment configuration provides larger inductance for detection, while another provides smaller inductance for power transfer. The controller selects the appropriate segment configuration based on the current operational mode, thereby resolving the trade-off between detection range and power transfer efficiency.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a fixed inductance value is chosen, then device complexity is reduced, but adaptability to different power standards deteriorates

Engineering Contradiction:
Improvecircuit configurationVSAvoidcompatibility with power standards
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The receiver coil configuration is made dynamic and adjustable rather than fixed. The controller can switch between different coil configurations (different inductance values) based on the power standard being used (e.g., low power 5W vs. medium power 15W Qi standards). This dynamic capability allows the same hardware to adapt to different power standards without requiring multiple dedicated circuits, thereby maintaining relatively simple device architecture while achieving high adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The receiver coil is designed as a multi-functional component that can serve different purposes depending on configuration. By implementing switching circuitry that allows the same physical coil to be configured for different inductance values, the system achieves universality - a single coil structure that can operate with both low power and medium power Qi standards, as well as support both detection and power transfer functions, thereby reducing overall device complexity while enhancing adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach optimizes power transfer efficiency, ensuring complete charging without device discharge, even under higher power standards like Qi 1.2, by dynamically adjusting the system configuration and signal levels, thereby enhancing the user experience.

Implementation Method 1

a first signal corresponding to an externally transmitted signal that is magnetically coupled to the multi-tapped coil

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Data Source

PatentUS10523035B2Multi-tapped coil for wireless charging range and efficiency
Publication Date: 2019.12.31 MOTOROLA MOBILITY LLC
  • US10523035B2 patent drawing
  • US10523035B2 patent drawing
  • US10523035B2 patent drawing

AI summary

A method, a portable electronic device and a wireless charging system enables a load to be charged by selectively using a detection circuit configuration and a power receiving circuit configuration. A controller is coupled within a wireless power receiver (i) to a sensing circuit having a multi-tapped coil and (ii) to a rectifier that is coupled to the sensing circuit and removably coupled to a load. The controller detects, at an output of the rectifier, a first signal corresponding to an externally transmitted signal that is magnetically coupled to the multi-tapped coil while the sensing circuit is in the detection circuit configuration. In response to detecting the first signal, the controller switches from the detection circuit configuration to the power receiving circuit configuration. The controller then connects the load to the output of the rectifier in order to deliver power to the load.