Multi-terminal inductor with segmented units for adjustable inductance

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Solution Overview

Problem

Existing integrated circuits face challenges in achieving optimal performance due to pre-designed inductors with fixed inductance values, which can be either too high or too low for specific applications, leading to increased resistance and inefficient use of space, and manufacturing costs are elevated when custom inductors are designed for each IC.

Innovation Solution

A multi-terminal inductor design featuring a plurality of inductor units with measurable inductance values, connected via a printed circuit board (PCB) to provide adjustable inductance options, allowing customers to configure the inductance according to their needs without requiring application-specific designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If pre-designed inductors with fixed inductance values are used, then manufacturing process is simplified, but inductance cannot be optimized for specific applications leading to increased resistance and inefficient space utilization

Engineering Contradiction:
Improveinductor manufacturing processVSAvoidinductance value adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The inductor is divided into multiple discrete inductor units with different inductance values (e.g., first inductor unit, second inductor unit, third inductor unit). These segmented units can be selectively connected through conductive traces to achieve different total inductance values, resolving the contradiction between simplified manufacturing and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A single inductor structure provides multiple inductance values through selective connection of inductor units. The inductor can function as different inductance values (e.g., first inductance value, second inductance value, third inductance value) depending on which units are connected, making it universally applicable to different circuit requirements without custom design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If custom inductors are designed for each IC, then inductance can be optimized for specific applications, but manufacturing costs are elevated

Engineering Contradiction:
Improveinductance value optimizationVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

A single standardized inductor design provides multiple inductance values through selective connection of inductor units. This universal design can be manufactured using standard processes and then configured for different applications through selective connection, eliminating the need for custom designs for each application while maintaining inductance optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The inductance value is changed by selecting different combinations of inductor units to connect. Instead of changing the physical structure or material parameters through custom design, the inductance is adjusted by changing which pre-fabricated units are connected, allowing optimization without increased manufacturing complexity or cost.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If pre-designed inductors with fixed inductance values are used, then device complexity is reduced, but performance is compromised due to suboptimal inductance values

Engineering Contradiction:
Improveinductor structure complexityVSAvoidcircuit performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The inductor is segmented into multiple units that can be selectively connected. This segmentation allows the circuit to achieve optimal performance by selecting the appropriate combination of units for the specific application, while the overall structure remains relatively simple and can be manufactured using standard processes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the functionality of integrated circuits by offering customizable inductance options, reducing manufacturing costs and improving operational efficiency by allowing customers to select the appropriate inductance values, thereby optimizing IC performance.

Implementation Method 1

An inductor is a passive element that stores electrical energy in a magnetic field when electric current flows through the inductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A first magnetic layer is arranged over an uppermost surface of the interconnect structure

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS10879342B2Multi-terminal inductor for integrated circuit
Publication Date: 2020.12.29 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10879342B2 patent drawing
  • US10879342B2 patent drawing
  • US10879342B2 patent drawing

AI summary

A multi-terminal inductor and method for forming the multi-terminal inductor are provided. In some embodiments, an interconnect structure is arranged over a semiconductor substrate. A passivation layer is arranged over the interconnect structure. A first magnetic layer is arranged over the passivation layer, and a conductive wire laterally extends from a first input/output (I/O) bond structure at a first location to a second I/O bond structure at a second location. A third I/O bond structure branches off of the conductive wire at a third location between the first location and the second location. A connection between the third I/O bond structure and the first I/O bond structure has a first inductance. Alternatively, a connection between the first I/O bond structure and the second I/O bond structure has a second inductance different than the first inductance.