Multi-Thickness Coupling Clips for Building Panel Assembly
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Solution Overview
Problem
Existing building panel assembly systems lack flexibility and compatibility with different panel thicknesses, leading to limitations in versatility and efficiency.
Innovation Solution
A coupling element with a locking portion and connecting portion that accommodates different panel thicknesses through a folding displacement mechanism, utilizing a protruding member for relative positioning and frictional engagement, allowing the same size element to be used with panels of varying thicknesses.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional fastening systems are used with fixed thickness requirements, then assembly precision is maintained, but adaptability to different panel thicknesses deteriorates
Solution Approach 1:
The coupling element incorporates a folding mechanism that changes the geometric parameters of the connecting portion, allowing the distance between locking portions and connecting surface to be adjusted. This enables the same coupling element to accommodate panels of different thicknesses while maintaining proper engagement geometry and assembly precision.
Solution Approach 2:
The coupling element transitions from a static rigid structure to a dynamic foldable structure. The connecting portion can be folded to different positions, allowing the system to adapt to varying panel thicknesses dynamically during the assembly process while ensuring precise engagement at each configuration.
2Adaptability or versatility
If multiple coupling elements of different sizes are used to accommodate different panel thicknesses, then adaptability improves, but device complexity increases
Solution Approach 1:
A single coupling element design incorporates a foldable connecting portion that can be configured for multiple panel thicknesses, making it a universal component. This eliminates the need for multiple different-sized coupling elements, reducing inventory complexity while maintaining versatility across different panel specifications.
Solution Approach 2:
The coupling element is segmented into movable and fixed portions, with the connecting portion able to fold independently. This segmentation allows one component to perform multiple functions (accommodating different thicknesses) without requiring multiple separate components, thereby reducing overall system complexity.
3Adaptability or versatility
If rigid coupling elements are used, then structural strength is maintained, but flexibility to accommodate different thicknesses deteriorates
Solution Approach 1:
The coupling element uses a folding mechanism that provides flexibility during installation but maintains structural integrity during service. The foldable connecting portion allows adaptation to different thicknesses during assembly, while the locked positions provide rigid structural strength once assembled.
Solution Approach 2:
The connecting portion of the coupling element incorporates flexible geometric design that allows folding to accommodate different panel thicknesses. This flexible geometry enables the coupling element to adapt to varying thicknesses without compromising the overall structural strength when properly engaged.
Data Source
AI summary
A set containing a first building element, a first building panel a second building panel and a coupling element for assembling the first building panel and the second building panel to the first building element. The coupling element has a locking portion configured to cooperate with a first mechanical locking device of a first edge or of a second edge of the first building element. The coupling element also has a connecting portion configured to cooperate with a second mechanical locking device of an edge of a building panel. The second mechanical locking device is configured for locking the first and second building panels and including a locking tongue and a tongue groove having a locking strip with an upper surface.