Multi-threshold Gate Structure with Doped Dielectric

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Solution Overview

Problem

As semiconductor technology advances, there is a challenge in scaling down semiconductor devices like MOSFETs and finFETs to meet demands for higher storage capacity, faster processing, and lower costs, which increases power consumption and parasitic capacitance due to the difficulty in achieving multi-threshold voltages without consuming valuable IC device space or resulting in non-conformity from ion implantation shadow effects.

Innovation Solution

The use of multi-deposition and patterning processes to form doped gate dielectric layers with varying dopant concentrations and multi-layer metal work function materials in gate-all-around FETs, finFETs, and planar FETs, allowing for the creation of semiconductor devices with multiple threshold voltages by varying the crystallographic structure and spontaneous polarization through the formation of electric dipoles at interfaces between gate dielectric and work function layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If ion implantation is used to achieve multi-threshold voltages, then threshold voltage control is improved, but non-conformity occurs due to shadow effects and device space is consumed

Engineering Contradiction:
Improvethreshold voltage controlVSAvoidnon-conformity from shadow effects
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical and chemical parameters of the gate dielectric layer by doping it with different materials (e.g., tungsten, molybdenum, niobium, tantalum) at varying concentrations. This allows precise control of threshold voltage without ion implantation, eliminating shadow effects while achieving multi-threshold voltage functionality through compositional parameter variation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite gate dielectric structures combining multiple materials (e.g., hafnium oxide with tungsten, molybdenum, niobium, or tantalum dopants) to create distinct threshold voltage regions. These composite materials enable fine-tuned electrical properties and multi-threshold characteristics without the harmful shadow effects of ion implantation

Inventive Principle:
Principle #40Composite materials

2Productivity

If device dimensions are scaled down to increase storage capacity and processing speed, then storage capacity and processing speed are improved, but power consumption and parasitic capacitance increase

Engineering Contradiction:
Improveprocessing speedVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent applies local quality by creating spatially varying dopant concentrations within the gate dielectric layer. Different regions of the gate dielectric contain different amounts of dopant materials, enabling local control of electrical properties to optimize power consumption and reduce parasitic capacitance in specific device regions while maintaining high processing speed

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By varying the compositional parameters of the gate dielectric (different dopant types and concentrations), the patent optimizes the electrical characteristics of scaled-down devices. This allows reduction of parasitic capacitance and power consumption through material composition control, enabling continued device scaling without proportionally increasing power consumption

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If device dimensions are scaled down to increase storage capacity, then storage capacity is improved, but parasitic capacitance increases

Engineering Contradiction:
Improvestorage capacityVSAvoidparasitic capacitance
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent utilizes parameter changes in the gate dielectric composition (varying dopant concentrations of tungsten, molybdenum, niobium, tantalum, etc.) to control and reduce parasitic capacitance. By adjusting these material parameters, the patent enables increased storage capacity through device scaling while simultaneously managing parasitic capacitance effects

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the optimization of delay and power consumption in semiconductor devices by achieving multiple threshold voltages without increasing device size, reducing parasitic capacitance, and improving functional density, thus addressing the limitations of existing scaling methods.

Implementation Method 1

varying the crystallographic structure and spontaneous polarization through the formation of electric dipoles at interfaces between gate dielectric and work function layers

Methodology Applied
Scientific EffectSpontaneous polarization: Polarisation

Data Source

PatentUS11177259B2Multi-threshold gate structure with doped gate dielectric layer
Publication Date: 2021.11.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11177259B2 patent drawing
  • US11177259B2 patent drawing
  • US11177259B2 patent drawing

AI summary

The present disclosure describes a semiconductor device that includes a semiconductor device that includes a first transistor having a first gate structure. The first gate structure includes a first gate dielectric layer doped with a first dopant at a first dopant concentration and a first work function layer on the first gate dielectric layer. The first gate structure also includes a first gate electrode on the first work function layer. The semiconductor device also includes a second transistor having a second gate structure, where the second gate structure includes a second gate dielectric layer doped with a second dopant at a second dopant concentration lower than the first dopant concentration. The second gate structure also includes a second work function layer on the second gate dielectric layer and a second gate electrode on the second work function layer.