Multi-Tier Deep Trench Capacitor for High Capacitance Density

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Solution Overview

Problem

Existing capacitors in semiconductor chips require significant device area for high capacitance, limiting their integration and efficiency.

Innovation Solution

A multi-tier deep trench capacitor structure is developed, where multiple capacitor assemblies are stacked to increase capacitance without increasing lateral dimensions, utilizing a semiconductor substrate with vertically extending deep trenches filled with alternating metallic electrode and dielectric layers, and bonded to form a compact high-capacitance structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional capacitor structures are used, then high capacitance is achieved, but device area occupied is large

Engineering Contradiction:
ImprovecapacitanceVSAvoiddevice area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from planar capacitor structures to three-dimensional deep trench structures. Capacitors are formed by etching deep trenches into the substrate and filling them with alternating metallic electrode and dielectric layers, utilizing the vertical dimension to increase capacitance density without proportionally increasing lateral device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Multiple capacitor assemblies are stacked vertically to form multi-tier structures. Each tier consists of deep trenches filled with nested alternating layers of metallic electrodes and dielectric materials, with subsequent tiers stacked above previous ones, creating a compact nested arrangement that maximizes capacitance within limited space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If multi-tier deep trench capacitor structure is used, then device area is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice areaVSAvoidstructure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The capacitor structure is divided into multiple discrete tiers, each containing segmented deep trenches filled with alternating layers. This segmentation allows for modular manufacturing where each tier can be formed and assembled systematically, managing the complexity of the three-dimensional structure through staged fabrication processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By moving to three-dimensional deep trench structures with vertical stacking, the patent reduces lateral device area occupation. The increased vertical complexity is managed through systematic layer-by-layer fabrication and stacking processes, trading lateral space for vertical arrangement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12593460B2Multi-tier deep trench capacitor and methods of forming the same
Publication Date: 2026.03.31 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12593460B2 patent drawing
  • US12593460B2 patent drawing
  • US12593460B2 patent drawing

AI summary

A first-tier capacitor assembly is formed, which includes a first alternating layer stack embedded within a first substrate and including at least two first metallic electrode layers interlaced with at least one first node dielectric layer, and first metallic bonding pads located on a first front surface. A second-tier capacitor assembly is formed, which includes a second alternating layer stack embedded within a second substrate and including at least two second metallic electrode layers interlaced with at least one second node dielectric layers, and second metallic bonding pads located on a second backside surface. The second metallic bonding pads are bonded to the first metallic bonding pads such that each of the at least two first metallic electrode layers contacts a respective one of the at least two second metallic electrode layers. A capacitor with increased capacitance is provided.