Multi-Tool Mounting Layout for Simultaneous Workpiece Machining

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Solution Overview

Problem

Existing machining apparatuses with multiple tools are often complex and require improvements for a simpler yet reliable design.

Innovation Solution

A machining apparatus with a mounting apparatus that allows for the arrangement of multiple tools on different portions of a main body, enabling simultaneous machining of a workpiece's lateral and end faces, and a machining center that facilitates rapid tool changes and integrated machining processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple machining tools are integrated into a single machining apparatus, then productivity and machining capability are improved, but device complexity increases

Engineering Contradiction:
Improvemachining capabilityVSAvoidstructural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The machining apparatus is divided into modular components: a main body with mounting apparatus, multiple independently controllable machining tools (turning tool, drilling tool, milling tool), and a control unit. Each tool can be independently mounted, adjusted, and operated on different portions of the workpiece, allowing complex machining tasks to be performed through coordinated simple modular units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The machining apparatus integrates multiple types of machining tools (turning, drilling, milling) into a single multi-functional system. The mounting apparatus on the main body can accommodate different tool types, and the control unit coordinates their operation to perform various machining operations on different portions of the workpiece, eliminating the need for multiple separate machines.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple machining tools are arranged on different portions of the main body, then versatility in machining different workpiece portions is improved, but device complexity increases

Engineering Contradiction:
Improvemachining versatilityVSAvoidmounting complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting apparatus is designed to utilize three-dimensional space on the main body, arranging machining tools at different heights, radial positions, and angular orientations. This spatial distribution allows multiple tools to access different portions of the workpiece simultaneously or sequentially without interfering with each other, maximizing versatility while maintaining a compact structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The machining tools are mounted with adjustable and movable capabilities, allowing their positions and orientations to be dynamically changed during operation. The control unit coordinates these dynamic adjustments to optimize tool positioning for different machining tasks, enabling the system to adapt to various workpiece geometries and machining requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12454033B2Machining device for machining a workpiece
Publication Date: 2025.10.28 AFW HLDG GMBH
  • US12454033B2 patent drawing
  • US12454033B2 patent drawing

AI summary

A machining apparatus (1) for machining a workpiece (3), comprising a first machining tool (4) for machining a workpiece (3) to be machined by means of the machining apparatus (1) and at least one second machining tool (5) for machining the or a second workpiece (3) to be machined by means of the machining apparatus (1), as well as a mounting apparatus (6) for mounting the first machining tool (4) and the at least one second machining tool (5), wherein the mounting apparatus (6) comprises a main body (7), wherein the first machining tool (4) is arranged or formed on a first main-body portion (7a) and the at least one second machining tool (5) is arranged or formed on a second main-body portion (7b) that is different from the first main-body portion (7a).